ZEISS in India
ZEISS in India is headquartered in Bengaluru and present in the fields of Industrial Quality Solutions, Research Microscopy Solutions, Medical Technology, Vision Care and Sports & Cine Optics.
ZEISS India has 3 production facilities, R&D center, Global IT services and about 40 Sales & Service offices in almost all Tier I and Tier II cities in India. With 2200+ employees and continued investments over 25 years in India, ZEISS’ success story in India is continuing at a rapid pace.
Further information at ZEISS India.
Key Responsibilities
Maintenance Planning & Execution
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Plan and execute preventive, predictive, and corrective maintenance activities.
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Ensure maximum availability and reliability of machinery and equipment.
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Analyze equipment breakdowns using Quality tools and implement corrective and preventive actions.
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Prioritizing the breakdowns and accordingly attending the same.
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Improve overall performance of the machines.
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Sound knowledge on TPM implementation and drive the TPM culture in the organization.
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Able to plan and delegate the responsibilities to technicians at times and ensure results are delivered.
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Review the spare parts inventory and ensure critical spare parts are defined and inventory is maintained.
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PLC programming added advantage
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Develop the trouble shooting catalogue for each of the production machines.
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Drive the continual improvements for the department, also drive compete projects.
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Optimization of layout for improved efficiency, cycle time of machines, using LEAN concepts.
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Develop skill matrix, identify the skill gaps for team and ensure required trainings are provided.
Troubleshooting & Technical Support
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Diagnose mechanical, electrical, hydraulic, and pneumatic issues.
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Lead troubleshooting activities during equipment breakdowns.
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Support root cause analysis (RCA) and failure analysis.
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Ensure quick restoration of equipment to minimize downtime.
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Assist in installation, commissioning, and testing of new equipment.
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Always meet the department KPI’s like MTTR, MTBF and PM adherence.
Team Supervision
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Supervise maintenance technicians and junior engineers.
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Allocate maintenance tasks and monitor work completion.
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Provide technical guidance and on-the-job training to maintenance staff.
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Ensure adherence to maintenance procedures and best practices.
Safety & Compliance
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Ensure all maintenance activities comply with safety regulations and company standards.
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Conduct safety inspections and risk assessments.
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Ensure LOTO, safety standards including the PPE’s are followed by team.
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Maintain proper maintenance documentation and reports.
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Ensure compliance with statutory and environmental regulations.
Spare Parts & Inventory Management
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Monitor spare parts consumption and inventory levels.
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Coordinate with procurement for timely availability of spare parts and consumables.
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Evaluate vendors and maintenance service providers.
Continuous Improvement
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Identify opportunities for cost reduction and efficiency improvement.
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Support TPM, Lean Manufacturing, and continuous improvement initiatives.
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Recommend equipment upgrades and process improvements.
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Participate in energy-saving and reliability improvement projects.
Required Qualifications
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Bachelor’s degree / Diploma in, Electrical &Electtonics Engineering, or Mechatronics Engineering.
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Minimum 5–8 years of maintenance experience in manufacturing, industrial, or process industries.
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Experience in handling maintenance planning and troubleshooting activities.
Required Skills
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Strong knowledge of industrial machinery and maintenance systems.
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Expertise in preventive and predictive maintenance techniques.
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Understanding of CNC Machine,PLCs, automation systems, and utility equipment.
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PLC Program and troubleshooting(Simens, Delta,ABB, BECOFF).
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Hands of experience MES(Manufacturing Execution System )
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Good analytical and problem-solving skills Why Why analysis,Fishbone diagram, DIMAIC
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Leadership and team coordination abilities.
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Familiarity with CMMS software Like SAP, Other local CMMS system, Power App.
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Knowledge of safety and quality standards.
Preferred Qualifications
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Experience in TPM, Lean, Six Sigma, or Reliability Engineering.
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Certification in maintenance or safety management.
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Experience with SAP PM or similar maintenance systems.
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Good experience in SOP, SWI, ISO documents.
Key Performance Indicators (KPIs)
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Equipment uptime and availability.
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Breakdown reduction and response time.
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Preventive maintenance compliance.
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Maintenance cost optimization.
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Safety performance and compliance.
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Mean Time Between Failures (MTBF).
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Mean Time To Repair (MTTR).
Working Conditions
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May require shift work and emergency breakdown support.
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Work environment may include manufacturing plants, industrial facilities, or utilities.
Working Conditions.
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Experience in Power BI, Advance Excell, Power Point Preparation.
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CAD 2D.
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Good communication and interpersonal skills.
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Knowledge of local language.
Your ZEISS Recruiting Team:
Jayashree V
