1. Design 5S and Visual Management systems:
Develop a structured, standardized, and scalable 5S & Visual Management framework that ensures workplace organization, transparency, and efficiency across all areas
- Define 5S Framework, Procedures, Standards
- Workplace Layout & Organization Design
- Visual Control System Development
- Standardization of Visual Elements
- Cleaning & Inspection System Design
2. 5S & VM Organization Structure deployment
- Develop plant specific 5S & VM organization structure at all the levels.
- Conduct Quarterly SDAP review with 6S Executive Committee.
- Facilitate, Coach, Mentor and train the steering committee to drive change management.
- Conduct monthly Zone leaders/SMLT development prg.
3. Deploy 5S and VM Standards
- 5S Deployment planning – Roadmap for both operations and non-operations.
- Zone preparation and initial assessments.
- Execute 5S activities/actions – Sort, set in order, shine, standardize, Sustain
- Implement Visual Management in line with manufacturing processes
- Cross functional coordination with Safety, Production, Quality and maintenance depts.
- Conduct Evaluation/drive and drive actions closures
- Showcase improvements and Recognitions
4. Best Practice sharing and Texmo Group collaboration
- Identify and capture the best practices to share and horizontally deploy
- Act as Single point contact for all the 5S & VM TBS standards and systems
- Conduct training and mentoring for subsidiary champions
5. Coordinating with external bench mark/National Competitions
- Set aggressive goals and actions to set 5S & VN bench mark
- Coordinate with external bench marking organizations like CII, IMEA etc to compete at national level
- Coordinate and drive 5S & VM excellence at National/International levels.
6. Track and Report Progress for Sustenance:
- Track, report and progress 5S, and VM through structured and comprehensive audits
- Ensure that all metrics are up to date and accurately reflect the performance of each Zone.
- Identify the low performing zones and enable improvement tactical plans
7. Document and Standardize:
- Document all improvements and changes made during the 5S & VM deployment.
- Implement measure