Company : Vidya Wires Ltd
Post : Maintenance Manager
Department: Maintenance
Reports to: Plant Head
Location: Anand, Gujarat
Position Overview:
The Maintenance Manager will be responsible for building and leading the Maintenance function from the ground up, covering Mechanical, and Electro-Mechanical maintenance. This role requires strong technical expertise, leadership skills, and proven experience in handling plant and utility maintenance to ensure high reliability, safety, and efficiency of operations.
Key Responsibilities:
1. Plant Setup & Establishment
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Develop and implement the complete maintenance system (policies, SOPs, schedules) from scratch.
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Supervise erection, installation, commissioning and handover of all plant & utility equipment.
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Set up maintenance workshop, tools & tackles, and spare parts inventory management system.
2. Equipment & Utilities Maintenance
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Plan and execute Preventive, Predictive, and Breakdown Maintenance for all plant machinery, including:
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Super Enamelled Copper & Aluminium Wire and Strip Lines.
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Continuous Transposed Conductor (CTC) Machines.
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Paper-Covered Conductor Lines.
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Bunching, Stranding & Cabling Machines.
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Copper Busbar, Foil & PV Ribbon Manufacturing Lines.
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Upcaster / Electric Furnaces for continuous copper rod casting.
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Maintain utilities & infrastructure: HT/LT electrical systems, transformers, compressors, DG sets, HVAC, water cooling systems, firefighting systems.
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Monitor equipment health to minimize downtime and ensure maximum Overall Equipment Effectiveness (OEE).
3. Team Building & Leadership
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Recruit, train, and lead a skilled multi-disciplinary maintenance team.
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Define roles, responsibilities, and performance standards for the team.
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Develop a proactive culture focused on safety, accountability, and reliability.
4. Spare Parts & Vendor Management
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Identify critical spares and develop optimum inventory control systems.
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Build strong vendor base for OEM spares, service contracts, and AMCs.
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Negotiate and finalize contracts with service providers for cost-effective maintenance support.
5. Safety, Statutory & Compliance
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Ensure compliance with Factory Act, Electrical Safety Rules, Environmental & Fire Safety regulations.
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Implement strict LOTO (Lock-out / Tag-out), Permit-to-Work, and Safety Audit systems.
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Drive zero-accident culture in maintenance activities.
6. Continuous Improvement
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Introduce modern maintenance practices – TPM, Kaizen, 5S, and Condition Monitoring.
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Lead energy conservation and cost-saving initiatives.
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Adopt digital tools / CMMS for maintenance tracking and reporting.
Qualifications & Experience:
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B.E. / B. Tech in Mechanical Engineering.
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10–15 years of industrial maintenance experience with at least 5+ years in a leadership role.
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Hands-on exposure to Wire & Cable / Conductors / Metal Processing / Continuous Casting industries.
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Strong knowledge of Electrical & Mechanical systems, HT/LT systems, Furnaces, and Process Utilities.
Key Skills & Competencies:
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Strong leadership and team-building ability.
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Analytical and problem-solving skills.
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Excellent planning and execution capabilities.
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Vendor negotiation and cost optimization skills.
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High focus on safety, reliability, and energy efficiency.
Ability to work under pressure in a fast-paced environment.
