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Forge Controls Engineer – PLC / Robot / Virtual Commissioning
CS TECH Ai —Chennai, Tamil Nadu
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Forge Controls Engineer – PLC / Robot / Virtual Commissioning
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Forge Controls Engineer – PLC / Robot / Virtual Commissioning

CS TECH Ai
Chennai, Tamil Nadu

Apply Now

Job details

3 days ago

Qualifications

TCP
CAD
Fanuc
Engineering
Programmable logic controllers
Robot programming
Distributed control systems
TCP/IP
Manufacturing
AI
Diploma
Robotics

Full job description

Location: Chennai
Experience: 2–6 Years
Qualification: Engineering degree/diploma – Electrical / Electronics / Automation / Mechatronics or related
Open Position : 02

Role Overview

We are looking for Controls Engineers to design, develop, test and virtually validate the complete automation controls architecture for the FORGE manufacturing cell, covering PLCs, collaborative robots, virtual commissioning, safety, HMI and validation.

Key Responsibilities

Program and configure Siemens S7-1500 / S7-1500F PLCs for standard and safety logic using TIA Portal / STEP 7.
Develop motion paths, safety zones, tool control and interface logic for FANUC and ABB collaborative robots.
Develop modular, reusable and well-commented PLC logic in compliance with Ford / Plant Controls Standards.
Integrate PLC, robots, HMI, sensors and actuators in a Virtual Commissioning environment using digital models.
Build kinematic behaviours, sensors, actuators and physics into supplied 3D CAD models.
Establish SiL / HiL connectivity and conduct comprehensive virtual factory acceptance testing.
Validate automatic, manual and dry-run cycles, safety interlocks, E-stops, collaborative speed/zone changes and fault-injection scenarios.
Configure and verify PROFINET, PROFIsafe, OPC UA and TCP/IP communications between PLCs, cobots, HMI and peripheral devices.
Develop HMI/operator interfaces using Siemens WinCC; perform code reviews, static checks and naming-convention audits.
Prepare vFAT execution reports, weekly progress updates, open-issue lists, burn-down charts and complete project handover documentation.

Mandatory Technical Skills

Strong hands-on experience with Siemens S7-1500 / S7-1500F and TIA Portal / STEP 7 Professional / Safety Advanced.
Experience with FANUC CRX/CR Series and/or ABB GoFa / CRB / YuMi collaborative robots.
Experience with Siemens Tecnomatix Process Simulate, MCD, SIMIT or PLCSIM Advanced.
Knowledge of functional safety, safety interlocks, E-stops, PROFIsafe and collaborative robot safety.
Working knowledge of PROFINET, OPC UA and TCP/IP industrial communications.
Ability to troubleshoot, validate and document automation controls in a manufacturing environment.

Preferred Skills

FANUC DCS/TP and ABB SafeMove/RAPID experience.
Experience with Siemens WinCC Unified / WinCC Comfort.
Knowledge of ISO/TS 15066 and Ford Controls Standards.
Experience in virtual FAT, SiL/HiL and digital manufacturing / virtual commissioning.

Candidate Profile

Controls / Automation Engineer with 2–6 years of relevant experience, strong Siemens PLC and robot programming fundamentals, virtual commissioning knowledge and the ability to work effectively with controls, robotics, simulation and manufacturing teams.

Project: Forge Controls Activity | Work Model: Engineering support / project-based

Send your CVs to [email protected]

Apply Now

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plant operator jobs in velachery chennai tamil nadu

Forge Controls Engineer – PLC / Robot / Virtual Commissioning

Forge Controls Engineer – PLC / Robot / Virtual Commissioning

ITI / DIPLOMA Freshers

Freshers ITI/ Dip

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