Udipi Karnataka Quality control Jobs – 4 Open Jobs Today

Quality Manager
GPPL —Udipi, Karnataka
- ₹30,000 - ₹60,000 a month
- Full-time
- Microsoft Excel
- Bachelor's degree
- In-person
Quick apply
13d
QC Coordinator
IXAR INTEGRITY —Malpe, Karnataka
- ₹38,000 a month
- Full-time
- Analysis skills
- Quality control
- In-person
- Health insurance
Quick apply
Junior Quality Technician
Blackfrog Technologies Pvt Ltd —Manipal, Karnataka
- ₹20,000 - ₹40,000 a month
- Full-time
- Analysis skills
- Quality control
- Data entry
- Health insurance
- Life insurance
Quick apply
Qc Inspector Ship Building
IXAR INTEGRITY —Udipi, Karnataka
- ₹28,000 a month
- Full-time
- Quality control
- Welding
- In-person
- Health insurance
Quick apply
13d

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Quality Manager
GPPL —Udipi, Karnataka
5–10 years of experience in powder coating quality checking, preferably in the metal packaging, sheet metal fabrication or engineering industry.
₹30,000 - ₹60,000 a month
Quick apply
13d
Quality Assurance Engineer
Winman Software India —Mangalore, Karnataka
On successful completion of training, candidates are absorbed into the Company and paid handsome salary & benefits.

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Quality Manager

GPPL -
Udipi, Karnataka

Quick apply

Job details

Permanent | Full-time
₹30,000 - ₹60,000 a month
13 days ago

Benefits

Provident Fund

Qualifications

Mechanical engineering
Microsoft Excel
Rust (programming language)
Salt
Mechanical Engineering
ISO 9001
Metal fabrication
Bachelor's degree
Kaizen
Diploma in Mechanical Engineering
Quality systems
Diploma
Sheet metal
Leadership
Lean manufacturing

Full job description

1. Powder Coating Quality Management

Develop and implement quality standards for powder coating operations.
Ensure coated products meet customer specifications for appearance, thickness, adhesion, durability, and corrosion resistance.
Monitor powder coating processes to maintain consistent product quality.
Approve first-off samples before production.

2. Incoming Material Inspection

Verify the quality of incoming metal substrates, pretreatment chemicals, and powder coating materials.
Inspect surface preparation prior to coating.
Ensure raw materials comply with approved specifications.

3. Process Quality Control

Monitor pretreatment processes including:
Degreasing
Cleaning
Phosphating/Chromating (where applicable)
Drying
Verify coating parameters such as:
Gun voltage/current settings
Air pressure
Powder flow rate
Booth cleanliness
Conveyor speed
Oven curing temperature and time

4. Powder Coating Inspection and Testing

Conduct routine quality inspections and laboratory testing, including:
Dry Film Thickness (DFT)
Cross Hatch Adhesion Test
Impact Resistance Test
Bend/Flexibility Test
Gloss Measurement
Colour Matching (RAL standards)
Visual Surface Inspection
Orange Peel Evaluation
Pinholes, Craters, Runs, and Contamination Checks
Curing Verification (MEK Rub Test)
Salt Spray Test
Humidity Resistance Test
Hardness Test (Pencil Hardness)

5. Quality Documentation

Maintain inspection reports, quality records, and test reports.
Prepare Certificates of Conformance (COC) where applicable.
Ensure traceability of production batches.
Maintain calibration records for inspection instruments.

6. Non-Conformance Management

Investigate coating defects such as:
Poor adhesion
Under curing
Over curing
Uneven coating
Colour variation
Blistering
Rust formation
Surface contamination
Perform root cause analysis using 5 Why, Fishbone Diagram, or similar methodologies.
Implement corrective and preventive actions (CAPA).

7. Customer Complaint Management

Handle customer complaints related to coating quality.
Coordinate corrective actions with production and maintenance teams.
Prepare customer response reports and improvement plans.

8. Process Improvement

Analyze quality trends and defect data.
Reduce rejection, rework, and coating defects.
Improve first-pass yield and coating efficiency.
Support Lean Manufacturing, Six Sigma, Kaizen, and 5S initiatives.

9. Compliance and Audits

Ensure compliance with:
ISO 9001 Quality Management System
Customer quality requirements
Internal quality procedures
Environmental and safety regulations
Support internal, customer, and certification audits.

10. Equipment Calibration

Ensure periodic calibration of:
Coating Thickness Gauges
Gloss Meters
Cure Test Equipment
Adhesion Test Kits
Temperature Recorders
Oven Calibration Instruments

11. Team Leadership

Supervise Quality Inspectors and QA/QC Engineers.
Train operators on powder coating quality standards.
Conduct regular quality awareness programs.
Evaluate team performance and identify training needs.

12. Cross-Functional Coordination

Work closely with:
Production
Maintenance
Engineering
Procurement
Customer Service
Sales
Ensure quality requirements are met throughout the manufacturing process.

Required Qualifications

Bachelor's degree or Diploma in Mechanical Engineering, Metallurgical Engineering, Industrial Engineering, Materials Engineering, or a related field.
5–10 years of experience in powder coating quality checking, preferably in the metal packaging, sheet metal fabrication or engineering industry.
Experience with ISO 9001 quality systems and powder coating inspection techniques.

Technical Skills

Powder coating process knowledge
Metal surface preparation
Pretreatment chemistry
Coating thickness measurement
Adhesion and durability testing
Corrosion testing
Quality management systems (ISO 9001)
Root cause analysis (5 Why, Fishbone, 8D)
SPC (Statistical Process Control)
FMEA and Control Plans
CAPA implementation
ERP systems and Microsoft Excel
Internal auditing techniques

Key Performance Indicators (KPIs)

First-pass acceptance rate
Powder coating defect rate
Customer complaint rate
Internal rejection rate
Rework percentage
Coating thickness compliance
Adhesion test pass rate
Salt spray test pass rate
On-time closure of CAPA
Audit compliance score
Cost of poor quality (COPQ)
Overall equipment quality performance
Customer satisfaction score

Job primary working location will be in Aurangabad, Maharastra location, Based on requirement should be ready to work in Udupi location on flexible basis.

Pay: ₹30,000.00 - ₹60,000.00 per month

Benefits:

Provident Fund

Work Location: In person

Quick apply

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quality control jobs in udipi karnataka

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Junior Quality Technician

Qc Inspector Ship Building

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