Job Title:
AM/MGR (EXPORT ASSEMBLY - MCD)
Function:
Manufacturing Operations
Department (Sub-function):
EXPORT ASSEMBLY – MCD (VEHICLE ASSEMBLY)
Office/Location:
BAL Waluj - Motorcycle Division. Chhatrapati Sambhaji Nagar (Aurangabad)
Ensure smooth operations of MCD Plant’s Export Assembly Division and meet the Daily/ Weekly/ Monthly/ Yearly Production and Export Dispatch target.
Daily 5K – 6K produced vehicles are supplied to export market in CKD / SKD / PLP Modes. Rigorous monitoring of PQCDSME parameters for continuous improvement through TPM Way of working. Continuous interface with cross functional departments like Engine Assembly, Paint Shop, ME, QA, PPC & Vendors for Improvements & challenges to get their support and achieve targets.
Close interaction with Service Providers & cell members working on various conveyor lines in Export Assembly to achieve daily output and resolve labour issues and support them for removing their pain areas. Own/support activities related to New Model Introduction, Output/Man/IRU/ Loadability Improvement, Packaging Cost reduction proposals, New Technology Adaptation, Engineering change (ECN) Implementation etc. On job training and development of newcomers.
Cell member strength of MCD Export Assembly is @ 500+ working in two shifts. Export Assembly has 4 conveyors. Production is done in both shift basis. Position requires working in Shifts.
Reporting to
Direct Reports
Direct
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Engine Assembly, Paint Shop
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Quality Assurance
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Planned Maintenance (PM)
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PPC and Manufacturing Engineering
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Manpower: Service Providers
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Vendor: parts suppliers
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International Business – Work Order Management, Logistics Team, Assembly Support Group
Indirect
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HR, Support Services, Facility Engineering
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Transporters / B2S2 Vendors
Educational Qualifications
BE - Mechanical Engg. OR Production & Industrial Engg. from renowned institution
Work Experience
Min: 5 years
Max:
10 years
Industry Specification
Target Industry: Automotive Vehicle Assembly, Automotive Warehouse Management & Outbound logistics.
Additional Requirements
Understanding of assembly processes, work content measurement & line balancing techniques.
Hands on experience and deep understanding of SAP production transaction codes & ability to Identify gap for Improvements.
Preferred Vernacular Language:
English & Hindi (Verbal & Non-Verbal) , Marathi – Verbal is an added advantage.
Age
Min: 26 Yrs
Max: 32 Yrs
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KEY COMPETENCIES (Repository & Standard Libraries for Competency Framework - Drop down options access to Admin)
Technical
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VAVE cost saving proposals / Packaging Cost Optimization.
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Knows and able to Drive Process/ Productivity improvements.
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Knowledge & Exposure to implement best assembly practices in production processes.
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Knowledge of automobile industries multi model assembly lines and material handling.
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Awareness of newer technologies & automations used for conveyorized assembly process.
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Sample Vehicle Build for Material BoM Confirmation, Vehicle Testing etc.
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Drive SAP & System-related improvement Projects.
Should have knowledge and hands on experience for implementation of:
- TPM systems, including JH/KK/E&T/QM ……. pillar activities.
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Compliance to various ISO System Audits – QMS, EMS, OHSAS (Integrated Management System)
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Material Flow Optimization & Improvement.
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Material Handling Improvement & Equipment usage Optimization.
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Poka-yoke and Automation for Zero Defect Production.
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Cost & NVA reduction using ECRS Techniques.
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Drive Safety & 5S to maintain Shop Hygiene & Housekeeping standards in the shop.
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Safe Operations and handling of Equipment for Primary, Secondary & Third-Party safety.
Functional
SAP (PRD- Production Module and WM - Warehouse Modules). MS Office Tools
Behavioral
Able to work in CFT - cross-functional teams to Drive Improvement Projects.
Lead to drive Shop Floor Harmony and team working and achieve daily targets.
Excellent Verbal & Non-Verbal communication.
6. KEY RESPONSIBILITIES (Role Based - Std Library)
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Ensure smooth operations of conveyor lines: Plan and achieve shift wise production target as per quality standards.
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Provide support to team members in the shops to improve PQCDSME parameters.
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Interface, plan and execute engineering changes at Export Assembly.
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Coordinate hassle free introduction of new models as per planned schedule.
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Plan to analyze & improve line Right First Time / Overall Line Effectiveness / Zero Defect Production.
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On the job training and capability building of cell members & DTEs for current as well as future roles.
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Process Enhancement through AI / Digitization activity
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Ergonomics, Safe work balance improvements on Export assembly lines
