Pune, MH, IN, 410501
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Requisition: 63339
Job Purpose
Engineer – ME Controls is responsible for designing, developing, & implementing advanced automation & control systems for Dana TM4’s EV powertrain manufacturing lines. The role involves SCADA architecture, MES integration (IoT 4.0), PLC programming, PCB design & failure analysis, & high-voltage/low-voltage motor assembly line controls. The position ensures robust, scalable, & compliant control solutions for inverter & motor production, driving Industry 4.0 readiness, process optimization, & zero-defect manufacturing.
Job Duties and Responsibilities
SCADA Development: Design & deploy SCADA systems for real-time process monitoring, alarms, & data acquisition.
MES & IoT 4.0: Implement MES solutions integrated with IoT sensors for predictive maintenance & digital twin applications.
PLC Programming: Develop ladder logic & structured text programs for Siemens, Allen-Bradley, & Beckhoff PLCs; ensure fail-safe operations.
PCB Design & Testing: Create PCB layouts for control circuits, perform functional testing, & conduct root cause analysis for failures.
High-Voltage Safety: Design interlocks & safety circuits for HV motor assembly lines; ensure compliance with IEC & Dana standards.
Automation Projects: Lead end-of-line automation projects, including robotic integration & vision systems for quality assurance.
Data Analytics: Utilize Python/MATLAB for process data analysis & KPI dashboards for OEE improvement.
Cross-Functional Collaboration: Work with design, quality, & production teams to support EV inverter & motor NPD (New Product Development).
Education and Qualifications
Diploma/Degree in Electrical/Electronics/E&TC Engineering.
Hands-on experience in automation & controls engineering for EV manufacturing.
Proficiency in PLC, SCADA, MES, & IoT integration.
Knowledge of embedded systems & wiring harness programs.
Strong analytical, troubleshooting, & documentation skills.
Skills and Competencies
Advanced SCADA & MES Architecture
PLC Programming (Siemens TIA Portal, Allen-Bradley RSLogix)
PCB Design & Failure Mode Analysis
High-Voltage Motor Assembly Line Controls
Embedded Systems & Arduino Prototyping
IPC Wiring Harness Standards
Data Analytics & Predictive Maintenance
Industry 4.0 Implementation & Digital Manufacturing
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Join our team of 28,000 problem solvers who are fostering a culture of innovation by leveraging the diverse perspectives of our global team. We believe in facing challenges head-on by finding opportunity and uncovering possibility, where roadblocks and barriers become targets instead of obstacles. We are One Dana with limitless opportunity.
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Our Values
Value Others
Inspire Innovation
Grow Responsibly
Win Together
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