Fettling Supervisor – Roles & Responsibilities1. Fettling Operations Management
- Supervise cleaning, grinding, cutting, and finishing of castings.
- Ensure castings meet customer specifications and quality requirements.
- Monitor workflow to achieve production targets.
2. Quality Inspection
- Inspect castings for excess metal, burrs, fins, and surface defects.
- Coordinate with quality inspectors for acceptance criteria.
- Reduce rejection and rework rates.
3. Equipment Supervision
- Monitor grinders, cutting machines, shot blasting equipment, and tools.
- Ensure timely maintenance and replacement of worn equipment.
4. Productivity Improvement
- Optimize manpower utilization.
- Reduce cycle time and improve throughput.
- Implement lean manufacturing and continuous improvement practices.
5. Safety Management
- Ensure safe operation of grinding and cutting equipment.
- Monitor dust control systems and PPE compliance.
- Conduct safety training and risk assessments.
Key Performance Indicators (KPIs) for the Supervisor
- Production target achievement (%)
- Rejection rate (%)
- Rework rate (%)
- Machine utilization (%)
- Overall Equipment Effectiveness (OEE)
- Productivity per employee
- Safety incidents/near misses
- Material consumption variance
- On-time delivery performance
These responsibilities can be customized further for a specific foundry process such as shell core, cold box core shooting, green sand molding, or SG iron/steel casting operations.
Pay: ₹15,000.00 - ₹35,000.00 per month
Benefits:
- Flexible schedule
- Provident Fund
Work Location: In person
