Job Summary
The Quality Executive is responsible for ensuring that all wires and cables manufactured meet company quality standards, customer specifications, and applicable IS/IEC standards. The role involves inspecting raw materials, monitoring production processes, conducting quality tests, maintaining quality records, handling customer complaints, and driving continuous quality improvement.
Incoming Quality Inspection (IQC)
- Inspect incoming raw materials such as Copper, Aluminium, PVC, XLPE, compounds, tapes, fillers, and packing materials.
- Verify supplier test certificates and maintain inspection records.
- Approve or reject incoming materials based on specifications.
In-Process Quality Control (IPQC)
- Monitor quality during:
- Wire Drawing
- Annealing
- Bunching/Stranding
- Insulation
- Sheathing
- Packing
- Ensure operators follow process parameters and SOPs.
- Conduct regular shop-floor inspections.
- Identify process deviations and initiate corrective actions.
Final Quality Inspection (FQC)
- Inspect finished cables before dispatch.
- Perform dimensional and visual inspections.
- Verify:
- Conductor Diameter
- Insulation Thickness
- Sheath Thickness
- Spark Test
- High Voltage Test
- Continuity Test
- Conductor Resistance
- Printing Quality
- Drum/Packing Quality
- Release finished goods only after quality approval.
Testing & Documentation
- Maintain daily quality reports.
- Prepare inspection reports and test certificates.
- Maintain calibration records of measuring instruments.
- Ensure traceability of production batches.
Customer Complaint Handling
- Investigate customer complaints.
- Perform Root Cause Analysis (RCA).
- Implement Corrective and Preventive Actions (CAPA).
- Coordinate with Production and Sales for complaint resolution.
Quality System
- Ensure compliance with ISO 9001 Quality Management System.
- Assist during internal and external quality audits.
- Update quality procedures and work instructions.
Continuous Improvement
- Reduce rejection and rework.
- Monitor quality KPIs.
- Conduct awareness sessions for production operators.
- Suggest process improvements to enhance product quality.
Required Skills
- Knowledge of wire & cable manufacturing processes.
- Understanding of IS/IEC/BIS standards.
- Ability to use measuring instruments like:
- Micrometer
- Vernier Caliper
- Dial Gauge
- Digital Thickness Gauge
- High Voltage Tester
- Spark Tester
- Resistance Meter
- Knowledge of Quality Control tools.
- Good documentation skills.
- Root Cause Analysis (5 Why, Fishbone Diagram).
- Good communication and reporting skills.
- Basic computer knowledge (MS Excel, Word).
Pay: ₹20,000.00 - ₹28,000.00 per month
Application Question(s):
- HOW MANY YEARS OF EXPERIENCE DO YOU HAE IN CABLE AND WIRES MANUFACTURING INDUSTRY?
Work Location: In person
