1. PRINCIPAL ACCOUNTABILITIES
(Accountabilities associated with the job)
1. Capacity, Line Balancing & Programming
- Conduct time studies, method studies, and work measurement for SMT processes (Screen Printing, Pick & Place, Reflow, AOI, ICT, Functional Testing, etc.).
- AOI Programming specially for Fuzi Machine and Panasonic Machine
- Solder Paste Printer Programming Knowledge specially for Fuzi Machine and Panasonic Machine.
- Prepare and maintain line balancing charts for maximum efficiency.
- Plan and optimize manpower requirements per shift and per line.
2. Process Optimization & Layout Planning
- Design and implement optimal shopfloor layouts for SMT lines, ensuring smooth material flow and minimal handling.
- Drive continuous improvement initiatives (Kaizen, Lean, Six Sigma) to enhance productivity and reduce waste.
- Support new product introduction (NPI) from an IE perspective – capacity study, tooling/jig design support, and SOP creation
3. Productivity & Cost Improvements
- Monitor KPIs such as OEE, UPH (Units per Hour), and cycle time for SMT lines
- Identify cost-reduction opportunities in processes, consumables, and manpower allocation.
- Evaluate SMT equipment utilization and propose upgrades/replacements where necessary.
4. Industrial Engineering Documentation
- Prepare and update work instructions, standard operating procedures (SOPs), and visual aids for SMT operations.
- Maintain and control IE documentation for audits (ISO, IATF, customer audits).
- Conduct ergonomic assessments for operators and propose improvements.
2. MAJOR CHALLENGES
(Challenges faced on an on-going basis in carrying out the job)
- Dealing with multiple urgencies
- Timely support form Production and other stakeholders to compliance IE norms
- Dealing with different project specific requirements
3. DECISIONS
(Key decisions which the role needs to escalate to superior)
- Delay or no support from production/Quality to necessary inputs
- Delay or no support from R&D to drawing specified standards if any
- Decision about project priority
4. DIMENSIONS
(Key numerical data which will reflect the scope and scale of activities concerning this job)
Financial Dimensions
(These should be quantifiable numerical amounts)
- OEE improvement percentage for SMT lines
- Reduction in cycle time / takt time achievement.
- Manpower productivity improvement.
5. SKILLS AND KNOWLEDGE
Educational Qualifications
a. Qualifications
§ Graduate Engineer – Electrical/ Electronics / Industrial Engineering
b. Work Experience
§ 3 to 7 Years exp. in electronics / SMT manufacturing comp.
§ Specialized Equipment Knowledge (SMT Machines)- Coordinate the use of advanced inspection tools and equipment.
