Job Requirements
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Ensure zero breakdown and maximum uptime of production and utility equipment through effective maintenance practices.
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Plan and execute Preventive and Predictive Maintenance activities in line with defined schedules and SLAs.
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Provide timely maintenance support to plant operations to ensure uninterrupted production.
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Conduct root cause analysis (RCA) for equipment failures and implement corrective and preventive actions (CAPA).
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Monitor and ensure 100% machine availability and operational efficiency.
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Ensure strict adherence to preventive and predictive maintenance schedules for all equipment and instruments.
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Plan and manage spares and consumables to maintain optimal inventory levels and budget control.
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Track and ensure timely renewal and compliance of Annual Maintenance Contracts (AMC).
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Develop cost-effective and quality-driven vendors for engineering and maintenance services.
Process Improvement & Automation
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Implement small-scale automation initiatives and drive continuous improvement through Kaizen activities.
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Identify improvement opportunities in machines and execute innovation-driven projects.
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Coordinate end-to-end project execution activities, including planning, implementation, and monitoring.
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Explore and adopt new and emerging technologies to enhance operational efficiency.
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Implement Total Productive Maintenance (TPM) practices across identified critical machines.
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Drive digitalization initiatives by implementing Industrial Internet of Things (IIoT) solutions across equipment.
Installation & Commissioning
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Oversee installation and commissioning of new machines and equipment.
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Arrange and ensure proper operational and maintenance training for relevant teams.
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Plan and monitor calibration activities to ensure compliance with standards and timelines.
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Ensure compliance with safety standards, work permit systems, and plant safety guidelines.
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Maintain adherence to statutory, legal, and environmental regulations related to utility functions.
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Promote and implement 5S and safety practices across the workplace.
Energy & Resource Management
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Identify and implement energy-saving initiatives through evaluation of operational processes and equipment.
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Optimize resource utilization to minimize waste and improve efficiency.
Work Experience
5~6 years
Team work- Commitment
- Delivers Results
- Interpersonal Effectiveness
- Openness / Learning Attitude
Utility systems management- Maintenance and troubleshooting
- Energy efficiency optimization
- Safety compliance
- Technical documentation
- Knowledge on Electrical, Electronics, Pneumatics, Hydraulics & Mechanical Engineering.
- Knowledge on utility equipment’s like DG sets, Transformer, HVAC System, Air compressor, Industrial gases, Scrubbers & Breakers etc.
- TPM (Total Productive Maintenance) Planning & Pillar wise Executions to improve PQCDSM.
- IIOT/Industry 4.0 knowledge & deployment with machines.
- Developed and implemented maintenance schedules for utility systems & reducing downtime.
Knowledge on below mentioned software is an added advantage:
1) MS Office (Mandatory)
2) AutoCAD
3) Building Management systems
