Grade :
JM1/2 /NEEM
Function :
Manufacturing
Location :
PDRI
Department :
Production
Qualification :
Dip Engg.in Mech / Ele.Electronics / Chemical Tech./ Certification in Boiler
Role Title:
Member Operations
Roles & Responsiblities, Role Specification & Key Deliverables of the Role
The role would primarly involve Handling of Utility areas - Utility control [Boilers,DG Set,Compressors, Raw Water Treatment Plant, Cooling towers, MCC Panel, Transformer , HT yard,Water storage tank,Routine & Break down Maintanance}, ensuring man machine relationship through TPM, conducting RCA for breakdown, conducting periodic maintenance to minimize breakdowns,
Key Duties & Responsiblities
Member of the utility , to have control of the Equipments through out the shift
Ensuring the Chemical dosage of cooling tower and Boiler feed water
Maintain water treatment plant uptime (100%) and run WTP with the optimised set conditions
Maintain Boiler uptime (100%) and run boiler with te optimised set conditions
Maintain Compressor uptime (100%) and run Compressor with te optimised set conditions
Maintain Power Factor to unity, Maximum demand with allowed limit and 100% Adherence of Peak hour & other restricted hour load shutting at TNEB Side
Recording the E.B log and boiler log sheet
RAC (Root Asset care ) to be done shift wise and for any abnormalities found to be captured.
House keeping of utility areas & scrap generated to be moved to the scrap yard as per RMS
Shift wise Data entering in DPR , SAP for all the KPI's relate to the shift
Optimise utility start up and set up conditions during power failure and D.G change over
Jointly Responsible for the total shift production including machine and process effeicency
Maintaining water level for all tanks
Furnace oil, Diesel Level maintaining and pumpings to day tanks
Hardness and PH check for Raw water and boiler Feed water and initiate necessary actions
DG SET A ,B check and C check
Trouble shooting of abnormalities in utility equipments
RCA to be done & Documentation to be completed for the breakdowns in the shift, to initiate & complete
Recording deviation analysis in case of process variations
Critical parameters Deviation Highligting to all the concerned
Recording change events in the history cards of equipments in case of shift failures
Adherence to the common KPI & individual KPI shift wise in accordance to the annual goals taken
Preparation of RGP (Returnable gate pass) / NRGP (Non Returnable gate pass) for material flow as per the commercial SOP
Generation & closure of safety work permits
Technical Skills
Behaviourial Traits
Personal Attributes
Basics of Mechnical and Electrical Knowledge(Machinary mantaince)
Good SAP knowledge
Basic knowledge in word and Excel.
Work Organsation,
Assertiveness, Collabration & Networking Skills ,Service Delivery,
Result Delivery
Should pocesss high levels of energy and a go getter attitude who is highly outspoken will be ideal.
Nature of Experience & Exposure
Should be outspoken and a go getter and have sound knowledge in Mechanical Maintenance of Rotary equipments and adherence to process. Preferably orked in an FMCG set up with atleast 2 Years of hands on experience in Production related activities and good knowledge in SAP.
Area of Work
Equipments Handeled
Safety Pre Requisite for Concerned Area
In House - Filling Section
Personal Computer
Safety Shoes
Key Deliverables of the Role
Reduction in market compliants
Blockwise servicve level efficiency
Reduction of Oil Give away and PM loss.
Continual improvement of MBEM Audit score and GAP closure
Continual improvement of TPM Acessment score
Reduction in Accidents due to Safety in Filling area.
Meeting the production plan with minimal deviation.
Key Performance Indicators
Reduction of market complaint.
Improved blockwise service level efficiency
Continual improvement of TPM Acessment score
Continual improvement of MBEM , TPM aduit score and audit gap closure.
Reduction in Oil give away and PM loss .
Consistently meeting the production plan with minimal deviation .
Organizational Relationships
Operationally Reports to:
Executive -Production
Functionally Reports to:
Executive -Production
Internal Interface:
Supply chain, Production, PQA, HR, Interal Auditors
External Interface:
Outsourced Maintenance Crew [Mech./Ele.] Fabrication Vendors.
