Job Title: Production Engineer – Roll Forming Industry
Department: Production/Manufacturing
Location: Jigani, Bengaluru
Reports To: Production Manager / Plant Head
Job Summary
The Production Engineer – Roll Forming is responsible for planning, executing, and optimizing roll forming production processes to achieve targets related to safety, quality, cost, delivery, and productivity. The role involves managing day-to-day shop floor operations, ensuring machine efficiency, minimizing downtime, and maintaining product quality as per drawings and customer specifications.
Key Responsibilities:
Production Planning & Control
- Execute daily and monthly production plans as per schedules.
- Coordinate with PPC, maintenance, quality, and stores to ensure smooth production flow.
- Monitor production output, cycle times, and line efficiency.
- Ensure on-time delivery of finished goods.
Roll Forming Operations
- Set up, operate, and monitor roll forming lines for various profiles.
- Ensure correct tooling, roll alignment, strip width, thickness, and material grade.
- Troubleshoot roll forming issues such as bow, twist, camber, edge wave, and dimensional deviations.
- Support new profile development, trials, and line changeovers.
Quality Assurance
- Ensure products meet drawing, tolerance, and customer requirements.
- Coordinate with QA for first-off approval, in-process checks, and final inspection.
- Implement corrective and preventive actions for quality issues.
- Maintain quality records and inspection reports.
Machine & Process Improvement
- Monitor OEE, downtime, scrap, and rework.
- Implement continuous improvement initiatives (Kaizen, Lean, 5S).
- Support preventive and breakdown maintenance activities.
- Recommend process improvements to enhance productivity and reduce cost.
Manpower & Safety Management
- Supervise and guide operators and helpers on the shop floor.
- Allocate manpower effectively to meet production targets.
- Ensure compliance with safety rules, PPE usage, and SOPs.
- Conduct safety talks and promote a safe working environment.
Documentation & Reporting
- Maintain production reports, shift logs, and rejection data.
- Prepare daily, weekly, and monthly production summaries.
- Ensure adherence to ISO/IATF/company standards and documentation.
Qualifications & Skills Education
- Diploma / B.E. / B.Tech in Mechanical Engineering or Production Engineering.
Experience
- 1–3 years of experience in the roll forming or cold forming industry.
- Hands-on experience with roll forming machines and tooling.
Technical Skills
- Strong understanding of the roll forming process and defects.
- Knowledge of production planning, quality tools, and maintenance basics.
- Ability to read and interpret engineering drawings.
- Familiarity with ERP systems and MS Excel.
Behavioral Skills
- Strong problem-solving and analytical skills.
- Good communication and team coordination abilities.
- Ability to work in shifts and under production pressure.
- Continuous improvement mindset.
Key Performance Indicators (KPIs)
- Production output vs plan
- Line efficiency and OEE
- Rejection and scrap percentage
- Machine downtime
- On-time delivery
- Safety compliance
Job Types: Full-time, Permanent
Pay: ₹20,474.65 - ₹50,174.83 per month
Benefits:
- Food provided
- Health insurance
- Paid time off
- Provident Fund
Work Location: In person
