Responsibilities & Key Deliverables
Key Responsibilities
Define and own EOL test strategy, specifications, and system architecture.
Develop and validate automated functional, electrical, diagnostic, and communication tests.
Translate product specifications into comprehensive test coverage matrices and validation plans.
Integrate PLCs, DAQ modules, fixtures, relays, load cards, and HIL systems into EOL setups.
Collaborate with machine builders on fixture design, ergonomics, safety, and automation-readiness.
Ensure compliance with IATF 16949, ISO 26262, ASPICE, and internal manufacturing standards.
Drive MES and traceability integration, ensuring VIN-wise data logging and analytics.
Lead commissioning, FAT/SAT validation, industrialization, and ramp-up readiness activities.
Troubleshoot complex electrical and electronic issues to support production uptime.
Mentor EOL engineers/technicians and coordinate with VES, ME, Quality, and Supplier partners.
Experience
8 years in automotive EOL testing (including 5 years ICT/FCT/EOL machine development and 3 years on EV HV systems).
Industry Preferred
Automotive
Qualifications
Education & Experience
BE/BTech/ME in Electrical/Electronics/Automotive/Mechatronics. 8 years in automotive EOL testing (including 5 years ICT/FCT/EOL machine development and 3 years on EV HV systems).
KPIs & Targets
First Pass Yield (FPY) for mature stations.
Test Cycle Time & Throughput adherence.
Coverage Metrics: ICT , Flying‑probe , MDA, FCT - Coverage to 100%
Defect Escape Rate near zero.
Station OEE & Downtime linked to EOL.
EOL Stability Index (R&R 10%, CpK 1.33).
MES Traceability Compliance 100% VIN/serial genealogy.
Timely readiness of test stations for new programs.
General Requirements
Required Skills & Tooling
Automotive E/E systems: ECUs, sensors/actuators, diagnostics, HV safety practices.
Communications: CAN/CAN‑FD, LIN, FlexRay, Automotive Ethernet, DoIP; UDS/ISO 14229.
Software & Test Platforms: NI LabVIEW/TestStand, Python, PLC programming, Vector CANoe/CANalyzer.
ICT/FCT equipment: Bed‑of‑nails and flying‑probe ICT, FCT rigs, coverage metrics.
Manufacturing data systems: MES/SCADA/SQL, OPC‑UA/MQTT integration, traceability schemas.
Quality methods: PFMEA, Control Plan, GR&R/MSA, Cp/CpK, FAT/SAT readiness.
Fixtures & safety: Pogo‑pin/contact wear, ESD controls, HiPot/IR setups, guarding/interlocks.
Deliverables
EOL Specification Pack (test scope, limits, methods, safety, data retention).
Coverage Matrix & Validation Plan (ICT/FCT/Boundary‑scan/HIL).
Station BOM & Fixture DFM/DfT.
FAT/SAT Protocols & Reports; GR&R/MSA reports.
MES Integration Artefacts (data models, dashboards/SPC).
Ops Playbook (SOPs, troubleshooting trees, preventive maintenance).
Compliance & Standards
IATF 16949, ISO 26262, ASPICE; station safety per ISO 13849/IEC 62061; PLC per IEC 61131‑3; HV safety per ISO 6469; ESD/IPC standards as relevant.
Job Segment: Electrical, Automotive, Engineering
