Job Description – Quality Manager (Rubber Industry – LPG & Hydraulic Hose Pipe Manufacturing)
Position: Quality Manager
Department: Quality Assurance & Quality Control
Industry: Rubber Manufacturing – LPG Hoses, Hydraulic Hoses, Industrial Hoses
Reporting To: Plant Head
Location: Sonipat
Job Summary
The Quality Manager is responsible for ensuring the highest quality standards in the manufacturing of LPG and Hydraulic Hoses. The role involves managing quality systems, product testing, process control, customer quality requirements, regulatory compliance, audits, and continuous improvement initiatives to ensure product reliability and customer satisfaction.
Key ResponsibilitiesQuality Assurance & Quality Control
- Develop, implement, and maintain Quality Management Systems (QMS) as per ISO 9001 and applicable industry standards.
- Monitor incoming, in-process, and final inspections of LPG and Hydraulic Hose products.
- Ensure compliance with customer specifications, BIS, IS, SAE, EN, and other applicable standards.
- Establish quality control plans and inspection procedures.
Product Testing & Compliance
- Oversee testing activities including:
- Burst Pressure Test
- Hydrostatic Pressure Test
- Leakage Test
- Impulse Test
- Adhesion Test
- Ozone Resistance Test
- Aging Test
- Tensile & Elongation Test
- Ensure calibration and maintenance of testing equipment.
- Maintain testing records and compliance documentation.
Customer Quality Management
- Handle customer complaints and warranty claims.
- Conduct Root Cause Analysis using 8D, 5 Why, Fishbone Diagram, and CAPA methodologies.
- Coordinate with customers regarding quality concerns and corrective actions.
- Improve customer satisfaction through effective quality control measures.
Process Improvement
- Reduce rejection, rework, and process variation through continuous improvement initiatives.
- Implement Lean Manufacturing, Kaizen, SPC, FMEA, APQP, PPAP, and Control Plans.
- Monitor process capability and product quality trends.
Audit & Certification Management
- Lead internal quality audits and compliance audits.
- Coordinate customer audits, supplier audits, and certification audits.
- Ensure timely closure of audit findings and non-conformities.
- Maintain compliance with BIS, ISO 9001, and other relevant certifications.
Supplier Quality Management
- Evaluate and monitor supplier quality performance.
- Conduct supplier audits and vendor development activities.
- Ensure incoming raw materials such as rubber compounds, reinforcement wire, textile yarn, and fittings meet specifications.
Team Leadership
- Lead and develop QA/QC teams.
- Conduct quality awareness and technical training programs.
- Establish departmental KPIs and monitor team performance.
Qualifications
- B.Tech / BE in Mechanical Engineering, Polymer Engineering, Rubber Technology, Chemical Engineering, or related discipline.
- Certification in Quality Management Systems, Six Sigma, Lead Auditor, or Quality Tools preferred.
Experience
- 8–15 years of experience in Quality Assurance/Quality Control within Rubber Hose Manufacturing.
- Experience in LPG Hose, Hydraulic Hose, Industrial Hose, or Automotive Rubber Products.
- Proven experience handling customer audits and quality certifications.
Required Skills
- Strong knowledge of Rubber Compounding, Hose Manufacturing, and Testing Processes.
- Expertise in ISO 9001, BIS Standards, APQP, PPAP, SPC, MSA, FMEA, and CAPA.
- Knowledge of hydraulic and LPG hose performance requirements.
- Strong analytical, problem-solving, and leadership skills.
- Proficiency in MS Office, ERP Systems, and Quality Management Tools.
Key Performance Indicators (KPIs)Note- Pls share your details on this link- https://forms.gle/9FZa1rWNeEWzZVCZ7
HR- 8130475900
Pay: ₹60,000.00 - ₹100,000.00 per month
Benefits:
- Cell phone reimbursement
- Provident Fund
Experience:
- Rubber Industries: 5 years (Required)
Work Location: In person
