The Extrusion Machine Operator is responsible for operating and monitoring extrusion lines for the production of PVC, UPVC, CPVC, Agriculture, Plumbing, and Conduit Pipes. The role involves ensuring smooth machine operation, maintaining product quality, minimizing production losses, and adhering to safety and production standards.
Key ResponsibilitiesProduction Operations
- Operate PVC, UPVC, and CPVC pipe extrusion machines as per production plan.
- Set up and start extrusion lines for different pipe sizes and specifications.
- Perform die and tooling changeovers as required.
- Monitor machine parameters including temperature, pressure, vacuum, haul-off speed, and output.
- Ensure continuous production with minimum downtime.
- Achieve daily production targets while maintaining quality standards.
- Maintain proper line speed and optimize machine efficiency.
Quality Control
- Inspect finished pipes for dimensions, wall thickness, weight, colour, surface finish, and appearance.
- Conduct routine quality checks using measuring instruments.
- Ensure products comply with BIS, ISO, and company quality standards.
- Identify defects and take corrective actions immediately.
- Minimize rejection, wastage, and rework.
Machine Maintenance
- Perform daily cleaning and basic preventive maintenance of extrusion machines.
- Report machine breakdowns or abnormalities to the Maintenance Department.
- Assist maintenance personnel during repairs and scheduled maintenance.
- Maintain machines, dies, calibration units, vacuum tanks, cooling tanks, haul-off units, cutters, and socketing machines in good condition.
Material Handling
- Ensure the correct raw material mix is used as per production requirements.
- Coordinate with the Mixing Department for uninterrupted material availability.
- Monitor material consumption and reduce process wastage.
- Handle finished goods carefully to prevent damage.
Safety & Housekeeping
- Follow all company safety policies and standard operating procedures (SOPs).
- Wear appropriate Personal Protective Equipment (PPE) at all times.
- Maintain cleanliness and housekeeping around the production line (5S).
- Report unsafe conditions or incidents immediately.
Documentation
- Record production output, downtime, rejection, and material consumption.
- Maintain shift production reports and machine logbooks.
- Record process parameters and quality inspection results accurately.
Pay: ₹20,000.00 - ₹35,000.00 per month
Benefits:
- Commuter assistance
- Health insurance
- Leave encashment
- Provident Fund
Work Location: In person
