Job Title: Mold Design Engineer
Job Location: Manesar
Required Experience: Diploma: 4 – 17 Years
B.Tech: 2 – 7 Years
Required Qualification:
Diploma / B.
Tech (Tool & Die Engg. / Tool Design / Mech. / Production Engg.) – Full Time
Job Responsibilities:
DFM activity:
- Perform DFM (pre-drawing product design feasibility) activity to identify mold design related issues at product design stage and can prepare report (with countermeasure) for feedback/modification to customer
Mold design:
- Mold design for big parts like Bumper & Instrument panels as per guidelines & Mold planning sheet
- Knowledge of hot runner system in Mold, designing of rough design for outsourcing requirement reference
- Able to review Part/product design and injection mold design for issues and take countermeasures in new mold development.
- Able to make/review 2D drawings & electrode designs for mold manufacturing.
- Capable to prepare documents for mold manufacturing team reference
CAE (Mold flow simulation):
- Capability to do mold flow analysis and cooling analysis for big plastic car parts like Bumpers & Instrument panels
- Capability of providing countermeasures for mold flow analysis issues (like hot zone/insufficient cooling)
- Managing closure of all feedback with internal customers
Project Planning:
- Coordination with Customer for project planning/scheduling, ECN implementation & costing, etc.
Know-how of Mold manufacturing and trial:
- Machining & EDM
- Mold assembly & Spotting
- Inspection of mold at various stages of manufacturing
- Mold trial issues, defects, and its countermeasures
- Know-how of optimum process parameter setting & cycle time reduction techniques
Technical / Functional:
- Independently handling mold design of big plastic parts like car bumper / Instrument panel in UG-NX software
- Perform mold’s cooling analysis (simulation) in AutoDesk Moldflow softaware
- Experience of DFM activity
- Know-how of plastic part quality issues/defects and injection mold process from machining, assembly & trials issues and to take countermeasures in design
Must Have Skills:
- Mold design for big parts like Bumper & Instrument panels (hot runner type molds) in UG-NX software
- Knowhow of DFM activity for plastic part
- Cooling analysis of designed mold in AutoDesk Moldflow software
- Know-how of Mold manufacturing process (Machining, EDM, assembly, trial) and Plastic part issues & countermeasures
- Knowledge of mold trial and can provide countermeasure for part quality related issues
Preferred Organization:
- 4-wheeler OEMs with Press Die Design experience: TATA, M&M, Toyota, Honda, Hyundai, KIA, VW, Renault, Nissan, MG, Eicher, Force Motors, Bajaj etc.
