Job Title: Plant Quality for Engine & Transmission Parts
Job Location: Kharkhoda
Experience Required: Diploma – JE/ ER
B.Tech – AM/DM
Job Role:
- New Model Quality Stabilization
- Defects Analysis & Process Benchmarking
Job Responsibilities:
- New Model Quality Stabilization In-plant (Documents Verification, Process Audits, Vehicle Inspection till Quality Stabilization)
- Root Cause analysis of Chronic issues reported in Plants
- Practices to improve quality in sustainable manner.
- Conduct thorough Why-Why analysis for defects & root cause analysis.
- Conduct detailed process audits to identify gap areas, recommend necessary action and regular follow ups to ensure implementation of decided action plan.
- New Model Development/Mass Production, Process Audits, Part layout Inspection, Process Capability
Competencies Skills:
- Should have Working Experience in Automobile Industry (4/2 Wheeler)
- Have hands on experience in 4W Power Train Components (Engine & Transmission) /parts processes –Cylinder Head, Cylinder Block, Crankshafts, Conrod, Camshafts, Oil Pump, Water Pump, Piston, Chains, Belts, Shifting Shafts, Gears, Synchro-Rings, Shift tower, Fork, Case differential Gear levers, Cables, Tubular components proprietary parts like Injectors, Throttle Body etc
- Understanding of drawing requirements & independently perform dimensional inspection of parts with conventional method (First Principle), CMM, Roughness tester, Contour, Vision system, Hardness tester, Lead profile tester
- Process knowledge and experience in area of Casting (Ferrous & Non-Ferrous), Forging and Machining, Stamping, Gears Technology, Heat Treatment, Plastic/Rubber molding processes.
- Understanding of basics of Welding (Spot/ TIG/ MIG), Brazing. Sound Knowledge of Metallurgy and raw materials used for Transmission /Engine Parts
- Thorough Knowledge & Work Experience on PFMEA & New Model Quality Stabilization
- Able to troubleshoot and identify root cause and implement countermeasures at supplier end using Quality Tools (5 Why / 8D etc.)
- Computer Proficiency is essential for Proper Documentation, Data Study & Presentation skills
- Openness, Positive Attitude to Work in Team & Good Communication Skills
- Exposure in new model Development process, Mass Production Process & Quality systems (ISO/TS/IATF, applicable standards (IS / JIS / JASO Etc.)
- Have Good Driving Experience for Verification & Analysis of Issues related to Dynamic Testing
Specific Area of Expertise:
- Problem Solving & Analysis of Chronic Defects
- Thorough Knowledge of vehicle & Engine Manufacturing process
- Work Experience in handling New Model & New Plants Quality Stabilization
- Good Knowledge of Casting (Ferrous & Non-Ferrous), Forging & Machining, Gear Manufacturing & Heat Treatment
- Process 3G & audits for Defects analysis & Benchmarking
- Data management for Defect Control Register & Hold Management
