Hi All,
Now we are looking for Quality Engineer – VMC Machine (Electrical & Mechanical).
Experience:- 5yrs
Location:-Vallam, Sriperumbudur.
Key Responsibilities
Mechanical Quality
- Inspect mechanical assembly of VMC machines according to engineering drawings and quality standards.
- Verify installation and alignment of machine base, column, saddle, table, spindle head, guideways, and ball screws.
- Check machine geometry, alignment, and accuracy using precision measuring instruments.
- Inspect spindle runout, backlash, perpendicularity, parallelism, and positioning accuracy.
- Verify lubrication, hydraulic, pneumatic, coolant, and chip conveyor systems.
- Monitor assembly quality and identify non-conformities during production.
Electrical Quality
- Inspect electrical panel assembly and machine wiring as per electrical schematics.
- Verify wiring of CNC controllers, servo drives, spindle drives, PLC I/O, sensors, encoders, and safety circuits.
- Ensure proper cable routing, labeling, grounding, and electrical protection.
- Conduct continuity, insulation resistance, grounding, and functional electrical inspections.
- Verify operation of limit switches, proximity sensors, emergency stop circuits, door interlocks, and safety devices.
Machine Testing & Validation
- Witness machine power-up and functional testing.
- Verify CNC machine functions, axis movement, spindle operation, ATC operation, coolant system, lubrication system, and safety interlocks.
- Conduct machine acceptance inspections before dispatch.
- Support machine trial cutting and accuracy validation.
- Ensure compliance with customer specifications and internal quality standards.
Quality Assurance
- Prepare and maintain inspection reports, quality records, and non-conformance reports (NCRs).
- Perform root cause analysis using 5 Why, Fishbone Diagram, or similar quality tools.
- Implement corrective and preventive actions (CAPA).
- Monitor quality KPIs and recommend improvements.
- Coordinate with design, production, assembly, purchase, and service departments to resolve quality issues.
- Participate in supplier quality inspections and incoming material verification.
- Support customer audits and internal quality audits.
Required Qualifications
- Bachelor's Degree or Diploma in Mechanical Engineering, Electrical Engineering, Mechatronics, or a related discipline.
- 5 years of experience in quality assurance or quality control within VMC/CNC machine manufacturing or machine tool industries.
Technical Skills
- Strong knowledge of VMC machine construction and assembly.
- Knowledge of mechanical inspection techniques and machine tool geometry.
- Experience with electrical panel inspection and industrial machine wiring.
- Ability to read and interpret mechanical drawings, electrical schematics, and GD&T.
- Familiarity with CNC control systems such as Fanuc, Siemens, Mitsubishi, or Syntec.
- Knowledge of hydraulic, pneumatic, lubrication, and coolant systems.
- Experience with quality tools such as FMEA, SPC, MSA, CAPA, 5 Why, and Fishbone Analysis.
- Understanding of ISO 9001 Quality Management Systems and documentation.
- Knowledge of machine acceptance standards and inspection procedures.
Measuring & Testing Instruments
- Dial Indicator
- Precision Level
- Micro meter
- Vernier Caliper
- Height Gauge
- Bore Gauge
- Torque Wrench
- Laser Alignment System (preferred)
- Ball Bar Test Equipment (preferred)
- Multi meter
- Clamp Meter
- Insulation Resistance Tester (Megger)
- Continuity Tester
Soft Skills
- Strong analytical and problem-solving skills.
- Excellent attention to detail.
- Good communication and report-writing skills.
- Ability to work with cross-functional teams.
- Leadership and decision-making abilities.
- Effective time management and planning skills.
Work Location: In person
