At Denso Tech, we are pioneers in the field of industrial innovation, specializing in Special Purpose Machines (SPM) and advanced Factory Automation Solutions. We design, engineer, and manufacture customized, high-precision automated systems tailored to the unique manufacturing needs of our clients.
Required Skills
- Good understanding of mechanical drawings and tolerances
- Strong knowledge of machine assembly and fitting practices
- Knowledge of pneumatic systems
- Knowledge of bearings, shafts, couplings, belts, chains, gearboxes, and linear-motion systems
- Ability to use precision measuring instruments
- Knowledge of machining and fabrication processes
- Basic understanding of PLC, sensors, motors, servo systems, and electrical control
- Good troubleshooting and problem-solving skills
- Team coordination and manpower-handling ability
- Good reporting and documentation skills
Key Roles and Responsibilities
1. Machine Assembly
- Assemble complete SPM and automation machines according to mechanical drawings, assembly drawings, and bill of materials.
- Assemble machine frames, structures, guards, conveyors, fixtures, slides, gantries, rotary systems, and indexing mechanisms.
- Install mechanical components such as:
- Linear guides and bearings
- Ball screws and lead screws
- Gearboxes and motors
- Couplings and pulleys
- Timing belts and chains
- Pneumatic cylinders
- Grippers and actuators
- Sensors and mounting brackets
- Jigs and fixtures
- Ensure correct tightening, fitment, lubrication, and installation of all components.
2. Drawing and BOM Verification
- Study and understand mechanical drawings before starting assembly.
- Verify dimensions, hole locations, tolerances, component orientation, and assembly sequence.
- Check received parts against the bill of materials.
- Report missing, incorrect, damaged, or mismatched parts to the design, purchase, or production team.
- Highlight drawing errors and suggest practical assembly improvements.
3. Alignment and Accuracy
- Carry out accurate alignment of machine frames, guideways, shafts, conveyors, fixtures, motors, and moving assemblies.
- Check squareness, parallelism, flatness, concentricity, runout, and level.
- Use measuring instruments such as:
- Vernier caliper
- Micrometer
- Dial indicator
- Height gauge
- Spirit level
- Feeler gauge
- Bore gauge
- Torque wrench
- Ensure smooth movement without vibration, jamming, excessive play, or abnormal noise.5. Machine Testing and Trial
- Perform manual movement checks before power-on.
4. Troubleshooting
- Diagnose mechanical problems such as:
- Misalignment
- Excessive vibration
- Abnormal noise
- Component jamming
- Belt or chain slippage
- Bearing failure
- Loose fasteners
- Pneumatic leakage
- Improper fixture positioning
- Inconsistent machine movement
- Take corrective action and record the solution.
- Work closely with mechanical design, electrical, PLC, servo, and vision engineers during troubleshooting.
5. Coordination With Other Departments
- Coordinate with the mechanical design team for drawing clarification and modifications.
- Coordinate with electrical engineers for sensor, motor, solenoid, limit switch, and cable-routing requirements.
- Coordinate with PLC and programming engineers during machine sequence trials.
- Coordinate with production, quality, purchase, stores, and project teams.
- Support the manufacturing team in understanding critical dimensions and assembly requirements.
6. Machine Modification and Improvement
- Carry out mechanical modifications based on trial observations, customer feedback, or design changes.
- Modify brackets, guards, fixtures, supports, chutes, and machine mechanisms when required.
- Suggest improvements for:
- Easy assembly
- Better machine access
- Reduced cycle time
- Improved reliability
- Easier maintenance
- Lower vibration
- Better safety
- Ensure that all modifications are updated in drawings and records.
7. Quality Control
- Inspect the quality of assembled parts and machine mechanisms.
- Ensure that all parts are installed according to approved drawings and specifications.
- Verify that critical fasteners are tightened to the required torque.
- Ensure proper finishing, deburring, cleaning, lubrication, and protection of components.
8. Safety Responsibilities
- Follow all workshop and site safety procedures.
- Use appropriate personal protective equipment.
- Ensure machine guards, covers, interlocks, emergency access, and safety components are properly installed.
- Never operate the machine with unsafe temporary arrangements.
- Identify mechanical hazards such as pinch points, sharp edges, falling parts, rotating parts, and uncontrolled movement.
- Maintain safe working conditions during assembly and trial.
9. Documentation
- Maintain daily assembly progress reports.
- Prepare machine assembly checklists.
- Record mechanical problems, modifications, and corrective actions.
- Maintain site installation and commissioning reports.
- Update pending-parts and issue lists.
- Record changes made during machine trials.
- Support preparation of maintenance manuals and spare-parts lists.
10. Project and Team Responsibility
- Plan assembly activities according to the project schedule.
- Allocate work to technicians, fitters, and helpers.
- Monitor daily progress and report delays.
- Ensure proper use of manpower, tools, and materials.
- Guide junior assembly engineers and technicians.
- Take responsibility for the mechanical completion of the machine.
- Ensure the machine is ready for trial, customer inspection, dispatch, and commissioning on time.
- Check interference, collision points, accessibility, and mechanical safety.
- Support dry-cycle and automatic-cycle trials.
- Test the machine with actual customer components.
- Observe cycle time, repeatability, loading, unloading, clamping, handling, and process movement.
- Identify and correct mechanical problems during trials.
Key Performance Indicators
The performance of the Mechanical Assembly Engineer may be evaluated based on:
- Machine assembly completion as per schedule
- Number of assembly errors and rework cases
- Machine alignment and accuracy
- Mechanical breakdowns during trials
- Machine cycle-time achievement
- Quality of workmanship
- Number of pending mechanical issues
- Site installation and commissioning time
- Customer complaints related to mechanical assembly
- Compliance with safety and quality standards
- Proper documentation and reporting
Pay: ₹19,991.93 - ₹45,450.51 per month
Benefits:
Work Location: In person
