Plan Monitor and Coordinate the Instrumentation Maintenance Functions of Viscose Section PC1 and PC2 so as to ensure Optimum Production and delivery with target Cost and Quality.
KRA (Accountabilities) (Max 1325 Characters)
Supporting Actions (Max 1325 Characters)
KRA1
Upkeep :
Monitor & coordinate maintenance activities of VSF plant so as to achieve optimum production loss & delivery within target cost & quality
1. Preventive Maintenance Execute & implementation
2. Predictive Maintenance Check list execution & Evaluation
3. To assist for Breakdown maintenance job Execution
4. To Assist for RCA & Why-Why Analysis to avoid repeated problem & Implementation of action plan
5. Field Instrument protection monitoring by plant round & corrective action accordingly
6. Shutdown Activity execution within timeline
7. Focus on Reduction in Unplanned Instrument Downtime
8. Focus on Reduction in Unplanned Instrument Downtime
9. Upkeep the Pulp handling system to meet manufacturing targets.
10. Maintenance of PA system at Pulper Area.
11. Upkeep of CS2 sensors.
12. Upkeep & Maintenance of 40 KVA UPS (02 nos.)
KRA2
Control System maintenance :
To ensure continuous DCS support & trouble shooting
1. Assist to ensure the availability of control system to meet the manufacturing targets and other customer requirements.
2. Health monitoring & corrective action to maintain uptime of Controller, I/O cards & operator work station.
3. Ensure closed loop controlling by monitoring final control element function & tuning parameter setting.
4. Sequence operation troubleshooting to run batch process smoothly.
5. To assist for Control system Preventive Maintenance Schedule preparation & Evaluation.
6. Ensure PLC system availability by maintain Grounding & power supply within limit.
KRA3
Modification/Improvement Projects : To suggest the modification / improvement projects to improve quality & productivity
1. To assist in product development and plant up gradation
2. Execute technological change for improved Quality, GMP & Safety.
3. Provide the services & equipment needed for new products and formulation changes
4. Identify/Execution of KAIZEN for implementation
5. To assist for small modification & 1. To assist in product development and plant up gradation
2. Execute technological change for improved Quality, GMP & Safety.
3. Provide the services & equipment needed for new products and formulation changes
4. Identify/Execution of KAIZEN for implementation
5. To assist for small modification & improvement project implementation
KRA4
Spare Management & Cost optimization :
Planning & Monitoring spares management to ensure better cost optimization.
1. To assist for Identifying and procuring the required equipment spares and accessories by proper planning
2. Maintaining BOM for Instrument apparatus
3. To assist for Procuring required materials by floating PR
4. Instrument maintenance execute by utilizing in-house resources
5. Resource management for day to day & shutdown activity
KRA5
People Development:
To enhance knowledge & skills of team/subordinates.
1. Development of maintenance team by providing training to technician
2. Train the workforce for safe practices & technical subject
3. Appraise, Inspires & stimulate subordinate to maximize their performance towards department goals
4. Developing team work culture
KRA6
Safety & Statutory compliance :
To plan the various safety initiates to create safe working condition & also meet the statutory compliances.
1. Critical Instrument Calibration as per Schedule & record maintain accordingly
2. To assist for IMS, WCM, process safety documents to meet the respective standard requirements
3. To assist for internal & external audit compliance
4. HIRA , ASPECT-IMPACT procedure follow & action plan implementation
5. Six step Safety Observation process follow-up as per schedule
6. Betterment of Instrument System to Ensure Safety
7. Ensure safety practices implementation within team.
