A Plant Supervisor in a Nickel-Chromium (Ni-Cr) plating unit plays a critical role in managing daily electroplating operations, ensuring product quality, safety, and efficiency. Here’s a clear breakdown of the role:
Key Responsibilities1. Production Management
- Oversee nickel and chromium electroplating processes
- Ensure production targets are met (output, quality, deadlines)
- Monitor bath parameters like:
- Temperature
- pH levels
- Current density
- Chemical composition
2. Process Control
- Maintain plating baths (Nickel bath, Chromium bath)
- Ensure proper surface preparation (cleaning, pickling, activation)
- Control thickness and uniformity of coating
- Troubleshoot defects like:
- Peeling
- Burning
- Pitting
- Poor adhesion
3. Quality Assurance
- Inspect finished parts for:
- Thickness
- Brightness
- Corrosion resistance
- Use testing methods like:
- Micrometer testing
- Salt spray test
- Maintain quality records
4. Team Supervision
- Manage operators and technicians
- Assign shifts and tasks
- Train workers on:
- Plating techniques
- Safety procedures
- Equipment handling
5. Chemical Handling & Safety
- Ensure safe handling of chemicals like:
- Nickel sulfate
- Chromic acid
- Enforce PPE usage
- Monitor ventilation and fume extraction systems
- Handle hazardous waste disposal properly
6. Maintenance & Equipment
- Ensure rectifiers, tanks, filters, and pumps are working properly
- Schedule preventive maintenance
- Coordinate with maintenance team
7. Documentation & Reporting
- Maintain logs for:
- Bath analysis
- Production output
- Chemical consumption
- Report to plant manager on performance and issues
Required Skills
- Knowledge of electroplating processes
- Understanding of chemistry (especially metal finishing)
- Problem-solving ability
- Leadership and team management
- Familiarity with industrial safety standards
Typical Qualifications
- Diploma / Degree in:
- Chemical Engineering
- Metallurgy
- Mechanical Engineering
- Experience in electroplating or surface finishing industry (2–5+ years preferred)
Work Environment
- Exposure to chemicals and fumes
- Requires strict adherence to safety norms
- Work in shifts (in many plants)
Career Growth
- Senior Supervisor
- Production Manager
- Plant Manager
- Specialist in surface coating technologie
Job Type: Full-time
Pay: ₹30,000.00 - ₹40,000.00 per month
Benefits:
Work Location: In person