Drive and coordinate the welding qualification and welding execution monitoring on the shop for Steam Turbine and Generator Services/Retrofit Projects to ensure all welding procedure qualification ROC from the customer & all welders are qualified with continuity record according the project requirements and demonstrate appropriate leadership behaviors to guide the team.
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Deep understanding of Nuclear & Services Projects Customer Mindset and able to cascade the requirements within organization.
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Ensure all customer documentation are ready inline with Project Requirement.
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Coach Team on problem solving techniques of welding related problem by RCA/Fish bone,5why etc.
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Establish a system (Welding Procedures) that welding activities in shop are executed as per design code and meeting time delivery in a cost effective manner while maintaining consistent standards of Quality
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Control weld repair in the shop by analyzing the root cause of defect and implementing corrective action to prevent reoccurrence.
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Prepare Welding Procedure Specification (WPS) and prepare Procedure Qualification Report (PQR) to satisfy AMSE / BS or as per the client requirement.
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Impart Training and Qualification of Welder I Welding Operator to satisfy AMSE / BS / IBR /ENor as per the requirement of the client.
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Assist shop by monitoring performance of Welder I welding operator and arranging training whenever required.
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Assist Engineering Department in the joint wise identification of the WPS & NDE. He should also be able to establish joint wise welder I welding operator traceability.
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Plan and control the Welding consumables in Shop and Store.
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Prepare weld plan , weld map & repair analysis for fabricated components .
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Assist in developing and locating new welding consumable manufacturer to get consumable with reduced cost.
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Development of new welding technique, procedure, joint configuration and for different metallurgical advancement to improve process, to increase utilization and to enhance efficiency.
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Select the PWHT process and cvcle as and when needed for Components
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Active participation in FMEA meetings and ensure all relevant risks are identified and mitigated before execution of process
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Closely work with Process engineer for any improvement on current manufacturing process/new upcoming projects
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Identify training need of the team based on the skill assessment and new project requirement.
Basic Qualifications(requirements):
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Graduate engineer-Metallurgy/Mechanical/Welding
Experience gained on job during professional life:
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At least 10 years in Welding Technical Qualification in NDE is desired..
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Knowledge of Material Science, DT, NDT, Heat Treatment & Chain of Work
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Knowledge of Statutory Regulations and International Quality Codes (ASME, ASTN, ANSI, BS, IS CODES & EN CODES)
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International Welding Certification is desirable(AWS/CSWIP).
Desired Qualifications:
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Knowledge of material science, DT, NDT, heat treatment.
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Communication, people management Skills.
Autonomy:
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Area(s) Where the position holder is decision maker
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Material selection, process selection, inspection & qualification of welders
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Area(s) where position holder provides recommendations.
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Allotment of welders
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Welding equipment’s -Machines & Consumables.
Functional Know How:
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Building Partnership.
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Managing projects & developments programs.
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Global vision of factories capabilities, resources planning, lead time & cost drivers.
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In depth expertise in Manufacturing Processes.
Join us and work with global teams to support global customers ! At Arabelle Solutions, we have team members of more than 49 nationalities spread across 16 countries.
At Arabelle Solutions, we know diversity makes teams and business stronger.