Job Title: Production Manager
Department: Production
Location: Annur - Coimbatore
Reporting To: General Manager - Production
About Company: NIKIKA ENTERPRISES LLP an Indian LLP (Limited Liability Partnership), was incorporated on 17-Jan-2025, and is currently Active. It is based in Coimbatore South, operating under the jurisdiction of ROC Coimbatore. The LLP is involved in the business of MANUFACTURE OF WEARING APPAREL, with its registered office at 126 Arts College Road, Coimbatore Racecourse, Coimbatore, Coimbatore South, Tamil Nadu 641018, India
A Production Manager in an Open End (OE) Spinning Mill oversees the entire rotor spinning process. Their core responsibilities include planning shift schedules, minimizing raw material waste, ensuring optimal rotor speeds, and maintaining yarn quality standards like strength and evenness to meet customer requirements
Key Responsibilities
- Production Planning & Execution: Translate sales orders into actionable daily and weekly spinning plans. Balance rotor machine capacities to meet output targets without compromising quality.
- Process & Quality Control: Monitor sliver preparation, rotor speeds, opening roller conditions, and doffing. Test for yarn imperfections (e.g., U%, thin/thick places, neps) and manage defect reduction.
- Maintenance & Machine Uptime: Coordinate with the mechanical and electrical maintenance teams for preventative upkeep of carding, draw frames, and OE spinning frames. Monitor component wear and tear to prevent costly breakdowns.
- Waste & Cost Optimization: Control the mill's operating expenses. Monitor and reduce the waste percentage at the blow room, carding, and spinning stages to maximize raw material yield (e.g., utilizing cotton or synthetic waste effectively).
- Team Management & Safety: Assign shifts and train production supervisors and operators. Enforce strict health and safety protocols regarding machine guarding, dust extraction systems, and noise exposure on the shop floor.
- Inventory Management: Track the availability of raw materials (cotton bales, synthetics), consumables (rotors, navels, opening rollers), and packing materials to prevent production halts.
Daily Responsibilities:
- Monitor Production Workflow: Review daily production schedules to ensure that all operations run smoothly and efficiently, addressing any potential issues promptly.
- Quality Control: Oversee quality control processes to ensure products meet specified standards. Address any deviations immediately with corrective actions.
- Manage and Support Team: Supervise production team members, provide guidance, and ensure that tasks are completed accurately and on time.
- Resource Allocation: Ensure that all resources (materials, machinery, and labor) are utilized effectively to meet daily production targets.
- Conduct Safety Inspections: Perform routine safety checks on the production floor and ensure that all safety protocols are followed to minimize risks.
- Daily Reports: Review and update daily production reports to keep track of performance metrics, downtime, and output.
- Resolve Technical Issues: Address any technical issues with machinery or equipment by coordinating with maintenance teams
Educational Qualifications
- Primary Degrees: B. Tech or B.E. in Textile Technology / Textile Engineering.
- Postgraduate Qualifications: MBA (Operations Management) or M. Tech in Textile Technology can be highly advantageous for career advancement into Plant Management or Unit Head roles.
Experience Requirements
- Tenure: Typically requires a minimum of 10 to 15 years of hands-on experience in spinning operations.
- OE Specifics: Proven track record in managing OE (Rotor) spinning machines, raw material mixing, and managing shift/departmental teams.
Pay: ₹40,000.00 - ₹50,000.00 per month
Benefits:
- Flexible schedule
- Leave encashment
- Paid sick time
- Paid time off
- Provident Fund
Work Location: In person
