Pune, MH, IN, 410501
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Requisition: 64609
Job Purpose
Position: Controls Engineer
Experience: 5–7 Years
Industry: EV Motor & Inverter Manufacturing
Location: Pune / Manufacturing Plant Environment
Function: Maintenance / Industrial Automation
Working: In shift and 6 days working
The Controls Engineer will be responsible for automation systems, machine controls, testing stations, safety systems, and commissioning of equipment used in EV motor & inverter manufacturing and testing. The role involves close coordination with production, maintenance, quality, and OEM suppliers to ensure robust, safe, and optimized control systems.
Job Duties and Responsibilities
Lead the installations of MES, Argonaut, Ignition, SQL ,NI, LabVIEW system on assembly lines
Lead PLC/HMI/SCADA/servo/robotics/VFD maintenance and improvements (Siemens, Allen-Bradley, Mitsubishi, Omron, Delta, Beckhoff; Ethernet/IP, Profinet, Modbus/TCP).
Manage PLC/HMI version control, backup & restore, change management, and safe programming standards; maintain the controls asset library.
Troubleshoot machine communication networks, field buses, and I/O diagnostics; ensure electrical schematics and logic documentation are current.
Drive poka‑yoke, interlocks, vision systems, DC tools and traceability enhancements to improve first pass yield and reduce rework.
Integrate sensors, actuators, drives, servo systems, and VFDs used in inverter and motor production.
Work with industrial communication protocols such as:
Profinet / Profibus / EtherNet‑IP / Modbus / CAN
Support data acquisition for SCADA / MES / traceability systems.
Enable machine connectivity and basic Industry 4.0 initiatives.
Education and Qualifications
BE / BTech in Electrical, Electronics, Instrumentation, Mechatronics
Certified PLC training
Experience in EV / Automotive / Power Electronics manufacturing
Knowledge of traction inverter or motor test systems is a strong advantage
Exposure to lean manufacturing and TPM concepts
Skills and Competencies
Technical Skills Required
PLC Platforms: Siemens (S7-1200/1500), Allen‑Bradley, Mitsubishi
HMI/SCADA: TIA Portal, WinCC, FactoryTalk, Ignition
Drives & Motion: Servo drives, AC drives, encoder feedback systems
Safety Systems: Safety PLCs, SIL/PL concepts, evacuation & HV safety logic
Communication Protocols: Profinet, Ethernet/IP, CAN, Modbus TCP
Panel & Electrical Knowledge: Control panels, wiring, field instruments
Testing Systems: EOL testers, HV testing, NI testing ,Hi pot testing, automated test benches
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Join our team of 28,000 problem solvers who are fostering a culture of innovation by leveraging the diverse perspectives of our global team. We believe in facing challenges head-on by finding opportunity and uncovering possibility, where roadblocks and barriers become targets instead of obstacles. We are One Dana with limitless opportunity.
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Our Values
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