Position – Engineer (CAE Analysis) – Product Engineering
Location: Hyderabad
Employment type - FULL-TIME
Position Reports to Lead – Product Engineering
“If everything seems under control, you are not going fast enough!”
At Cygni Energy, our people are our greatest asset and biggest differentiator. They are passionate about results, and also believe in having a lot of fun along the way. Come and Join Us.
Our Business: Incubated at the “Incubation cell” of IIT Madras, Cygni has emerged as India’s leading storage technology company with established cutting-edge expertise in EV and Energy Storage. Focused on building alternative energy storage solutions for EVs 2W and 3W. Solving challenges of traditional Li-Ion batteries for mass adoption of EVs across automotive platforms. Cygni is a thought leader in Energy Storage and EV batteries.
At Cygni, we are rethinking energy with game changing battery technologies. Each battery application has different needs and requires different solutions. We believe our Energy Storage systems will be a key part of the future of electric grid. Cygni Energy, headquartered at Hyderabad, India, is a New Age Energy Generation, Storage, and Processing Technology Solutions Enterprise. It has a choice of corporate and government clients, all delighted with offerings and services. Reach out to us for Electric Vehicles (2 Wheelers and 3 Wheelers) Smart BMS controlled Batteries and Rooftop Solar Hybrid Solutions (DC/AC).
The most successful employees at CYGNI are results-driven and able to continuously adapt to an ever-changing environment. They not only work well in our environment but also have the drive to succeed when they are on their own. A strong focus on fairness and honesty with a humble attitude is what defines our top performers. Is that you?Currently, CYGNI is seeking your application for Engineer – Product Engineering for earliest joining.
Job Description:
We are seeking a highly skilled Senior Engineer with expertise in Ansys Mechanical-FEA (WORKBENCH/CLOUD) & Fluent, with Basic knowledge on SOLIDWORKS for simulations focused on EV battery design and development. The ideal candidate shall possess comprehensive knowledge in structural analysis, vibration analysis, reliability and crash safety
Educational Qualifications & Requirements:
- Bachelor’s / Master’s degree in Mechanical /Mechatronics Engineering
- Minium 2-5 of experience in CAE – Analysis with ANSYS Tool in Electric Vehicle (EV) or similar industries.
Key / Mandatory Skills to have:
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Proven experience and expertise in Ansys Mechanical-FEA (Workbench)
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Hands on experience with SOLIDWORKS tool for CAD modelling
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In-depth knowledge of structural analysis, model analysis, vibration analysis, reliability and crash safety analysis
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Strong analytical and problem-solving skills, with a demonstrated ability to optimize designs through simulation
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Excellent communication skills and ability to collaborate effectively in a multidisciplinary team environment
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Previous experience in leading simulation-driven projects, preferably in the automotive or electric vehicle industry
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Familiarity with industry standards and regulations related to EV battery safety, performance, and EMI compliance
Job Roles and Responsibilities:
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Analyse the geometries, provide the feedback on potential interferences. Modify/simplify the geometries for analysis.
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Define contacts, perform the meshing, check the mesh quality.
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Identify the boundary conditions by correlating the models with actual use cases.
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Lead and execute simulations using Ansys Workbench to optimize the design and performance of EV batteries.
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Provide the feedback to design team for the necessary structural modifications and the battery thermal management materials.
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Conduct advanced structural analysis to ensure the durability, strength, and safety of battery components under various operational conditions.
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Perform vibration analysis to evaluate the structural integrity and enhance battery reliability and mitigate potential failure modes.
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Conduct reliability and crash safety analyses to optimize battery designs for robustness and compliance with industry standards.
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Participate in the FMEA meetings, provide the inputs for potential failure modes and identify and implement potential design controls.
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Develop and refine battery models to simulate behaviour and performance across different operational scenarios.
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Utilize CFD techniques to perform detailed thermal analysis of battery cells and modules, ensuring efficient heat dissipation and thermal management.
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Perform electrochemical studies for capacity fade and degradation analysis
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Understand the various cell chemistries and optimize the pack design through different modules of simulations
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Collaborate closely with cross-functional teams including design, testing, and manufacturing to integrate simulation results into the battery development process.
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Provide technical leadership, mentorship, and guidance to junior engineers in simulation methodologies and best practices.
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Stay updated with industry trends and advancements in simulation techniques relevant to EV battery design
