Automation Strategy & Architecture
Define and implement standardized automation architecture across the facility, including PLC platforms, I/O configurations, communication protocols (e.g., OPC UA, Modbus, Ethernet/IP), and software frameworks.
Lead the integration of equipment and systems into centralized SCADA/DCS platforms ensuring interoperability and scalability.
Develop and enforce automation standards for new equipment and systems to ensure consistency and future-proofing.
Digital Solution Implementation:
- Partner with Site teams for all ongoing Digitalization projects execution as per project timelines.
- Ensure the timeline adherence and highlight the challenges within appropriate timeline to Digitalization head and leadership to avoid delay for all critical projects like e Log, MES, IPQC and others.
- Prepare a harmonization plan for all the digitalization projects as per One Amneal vision and ensure the adherence for same.
- Identify, evaluate, and implement new digital technologies to enhance operational processes and efficiency.
Coordinate with IT, engineering, and operations teams to ensure successful deployment and integration of digital solutions.
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Industry 4.0 Implementation:
- Coordinate and lead for all existing and future Industry 4.0 Use cases under implementation or planned in future as per guidance from Head, Digitalization and Automation.
- Identify, evaluate, and implement new Industry 4.0 technologies to enhance operational processes and efficiency.
Coordinate with IT, engineering, operations and other cross functional teams to ensure successful deployment and integration of Industry 4.0 solutions.
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Vendor Identification & Management
Identify, evaluate, and onboard automation vendors and system integrators aligned with project goals and compliance requirements.
Drive technical discussions with vendors to ensure alignment with centralized architecture and integration capabilities.
Manage vendor performance during design, commissioning, and qualification phases.
URS & Equipment Integration
Draft and review User Requirement Specifications (URS) with a focus on automation readiness and centralized system integration.
Ensure all new equipment is compatible with the facility’s automation standards and digital infrastructure complying all International Automation Standards.
Collaborate with engineering and operations teams to validate integration plans and execution.
Data Management & Analytics
Establish data acquisition and historian systems for real-time monitoring and analytics.
Develop dashboards and reporting tools to visualize equipment performance, process KPIs, and compliance metrics n Jointly with Data Scientist and Lead Industry 4.0.
Utilize analytics to drive predictive maintenance, process optimization, and decision-making.
Installation, Commissioning & Qualification
Oversee installation, commissioning, and qualification (IQ/OQ/PQ) of automation systems and integrated equipment.
Ensure all activities are executed within project timelines, budget, and regulatory frameworks.
Compliance & Documentation
Ensure automation systems comply with USFDA, EU GMP, and ISO standards.
Maintain comprehensive documentation including validation protocols, SOPs, and audit trails.
Conduct periodic reviews and audits to ensure system reliability and adoption of all transformation initiatives.
Continuous Improvement & Innovation
Stay abreast of emerging technologies in automation, robotics, and pharma manufacturing.
Drive continuous improvement initiatives to enhance operational efficiency and digital maturity.
Foster a culture of innovation and collaboration across teams.