Job Summary:
The Process Analyst will be responsible for driving continuous improvement
initiatives, analyzing process data, and supporting operational excellence on the
shop floor. This role involves monitoring key performance indicators (KPIs),
identifying opportunities for efficiency improvements, and collaborating with cross-
functional teams to implement solutions. The ideal candidate will have a sound
background in data analysis, process optimization, and problem-solving
methodologies such as Lean Six Sigma, specifically within the food processing
industry, including biscuits and confectionery manufacturing.
Key Responsibilities:
- Monitor overall production activities on the shopfloor and provide data-driven insights to improve efficiency and reduce waste in biscuit and confectionery manufacturing.
- Analyze production schedules and machine utilization data to optimize resource allocation and minimize downtime.
- Identify and implement continuous improvement projects using Lean Six Sigma and other problem-solving methodologies.
- Develop and track plant KPIs, providing actionable insights to improve operational performance.
- Conduct root cause analysis (RCA) for defects, downtime, and process abnormalities, and implement corrective and preventive actions (CAPA).
- Collaborate with the maintenance department to ensure preventive maintenance schedules are followed and spares availability is optimized.
- Monitor and analyze material consumption variance, machine breakdown patterns, and changeover efficiency.
- Ensure compliance with industry health and safety guidelines and maintain hygiene standards on the shopfloor, ensuring zero spillage.
- Support consumer complaint tracking related to packaging and coordinate with Quality and Production teams for resolution.
- Conduct training sessions for line-in charges, supervisors, and other staff on process improvements, problem-solving tools, and data-driven decision- making.
- Work closely with the manufacturing team, ensuring prompt communication and collaboration for process improvements.
- Follow up with the concerned team for pending actions discussed in meetings to ensure timely execution.
- Utilize data visualization and reporting tools to present findings and drive decision-making.
- Build strong relationships with shopfloor teams and stakeholders to foster a culture of continuous improvement.
Required Skills & Qualifications:
- Bachelor’s degree in Engineering, Business Analytics, Operations Management, or a related field.
- 1-2 years of experience in manufacturing, process improvement, or business analysis, preferably in the food processing industry (biscuits).
- Understanding of Lean Six Sigma, 7QC tools, and other problem-solving methodologies.
- Proficiency in data analysis tools such as Excel and other reporting tools.
- Strong problem-solving skills with the ability to take initiative and drive change.
Pay: ₹35,000.00 - ₹40,000.00 per month
Work Location: In person
