Job Summary
We are seeking a highly motivated and skilled Mechanical Engineer with 3–5 years of post-graduate experience in Automotive Crash & Safety CAE simulations. The ideal candidate should possess strong expertise in crashworthiness and occupant safety analysis using LS-DYNA, along with the ability to work effectively within cross-functional engineering teams. The role involves supporting vehicle development programs through advanced simulation-driven design and optimization activities.
Key Responsibilities
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Perform CAE simulations related to vehicle crashworthiness, occupant safety, and structural integrity using LS-DYNA.
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Develop, set up, execute, and evaluate crash and safety simulation models for regulatory, consumer, and internal performance requirements.
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Create and maintain high-quality finite element models, including preprocessing, model assembly, load case definition, and boundary condition application.
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Analyze simulation results, identify failure modes, and recommend design improvements to enhance crash performance.
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Support structural optimization activities to achieve safety targets while balancing weight, cost, and manufacturability requirements.
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Correlate CAE simulation results with physical crash test data and contribute to model validation and accuracy improvement initiatives.
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Prepare technical reports, presentations, and engineering recommendations for internal and customer reviews.
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Regularly engage with customers to discuss project status, provide updates, ensure timely deliveries, and adhere to project timelines.
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Manage the day-to-day execution of the project independently, prepare for review meetings at key stages, and ensure deadlines are met effectively
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Contribute to CAE process standardization, methodology development, and automation initiatives.
Required Qualifications
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M. Tech in ME / MTech in Design/Mechanical/Automobile/CAD-CAM
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3–5 years of hands-on experience in Automotive Crash & Safety CAE simulations.
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Strong proficiency in LS-DYNA for crash and safety analysis, including model setup, solver execution, debugging, and result interpretation.
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Experience in finite element modelling, meshing, material characterization, contact definitions, and crash analysis methodologies.
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Proficiency in pre- and post-processing tools such as HyperMesh, ANSA, META, HyperView, or equivalent.
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Good understanding of vehicle crashworthiness, impact mechanics, occupant protection, and automotive safety regulations.
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Experience in validation and correlation of CAE models with physical test results.
Preferred Skills
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Working knowledge of related CAE domains, including:
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Durability & Fatigue
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NVH (Noise, Vibration & Harshness)
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Linear and Non-linear Structural Analysis
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Thermal Analysis
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Multi-Body Dynamics (MBD)
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Occupant Safety and Restraint Systems
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Familiarity with automotive development processes and global safety standards.
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Exposure to scripting and automation tools such as Python, TCL, or VBA.
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Understanding of optimization techniques and design sensitivity studies.
Cross-Functional Collaboration (CFT)
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Proven ability to work effectively in a Cross-Functional Team (CFT) environment.
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Strong collaboration skills with Design, Body Engineering, Testing, Manufacturing, Program Management, and Supplier Engineering teams.
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Ability to communicate complex technical findings clearly and influence engineering decisions.
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Experience supporting project reviews, technical discussions, and design release activities.
Competencies
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Strong analytical and problem-solving skills.
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Excellent technical communication and presentation abilities.
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Attention to detail and commitment to engineering quality.
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Self-driven, proactive, and result-oriented mindset.
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Ability to manage multiple assignments and deliver within project timelines.
Preferred Industry Experience
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Experience in passenger vehicles, commercial vehicles, electric vehicles, or automotive component development involving crashworthiness and safety performance assessment using LS-DYNA.
Location: Pune, Maharashtra
