Own the mechanical design, packaging, and integration of battery systems, from concept to production ramp-up.
Collaborate with electrical, thermal, and embedded system teams to define and optimize battery interfaces for safety, reliability, and performance.
Lead CAD modeling, simulation, and prototype development of battery enclosures and mounting structures (using tools like SolidWorks/Siemens NX).
Develop and validate mechanical, thermal, and structural aspects of battery packs including housing, cell retention, connectors, harness, and electronic integration.
Ensure robust mechanical integration for high-voltage isolation, crashworthiness, water ingress protection, and manufacturability (DFM/DFA).
Support architecture definition through analysis of cost, mass, manufacturability, and lifetime performance.
Drive subsystem requirements, specifications, and design verification planning in collaboration with cross-functional partners.
Execute root cause/corrective action for integration, build, and launch issues.
Generate detailed drawings, GD&T, DFMEA, compliance documents and BOMs within PLM systems.
Guide and mentor junior engineers and provide technical expertise for solving complex integration challenges in R&D.
Stay updated on regulations, standards (ISO, IEC, AIS), industry trends, and new material/technology developments for battery integration.
Support and lead physical testing, validation, and qualification of battery assemblies in collaboration with test teams.