Design hydraulic components to meet requirements, system performance and cost targets.
Material selection for valve body, Stem, Cartridge, end covers Conduct cross function meeting with manufacturing and assembly team
Bolt and seal selection
Virtual validation using simulation tools like MATLAB, CFD, Creo Simulate
Define and execute the Virtual, On machine validation plan through DFMEA, DFMA and DVP&R
Analyse valve component performance data against virtual validation
Conduct Concept and Detailed Design Reviews with the Engineering teams for NPI, NTI programs. Resolve field warranty related issues
Conduct competitive assessments at Component level & System level
Collaborate with the Global/Regional purchasing and manufacturing facility teams to support the product quality & cost targets, supplier process audit, sourcing, PPAP/APQP process validation
Troubleshoot field failures, Warranty claims, factory issues, Cost reduction project requires component evaluation / redesign
Reliability & Warranty analysis
Project management,
Release and maintain component Bill of material
Collaborating with all functional areas, (marketing, purchasing, manufacturing) to provide a design solution that meets the requirements of the customer and dealer network
Design experience with mobile hydraulic cylinders, including single‑acting, double‑acting, telescopic, tie‑rod, trunnion‑mounted, bolted, threaded, position‑sensing, and strut suspension cylinders.
Expertise in seals (static and reciprocating), bearings, manufacturing processes, and structural validation.
Valves Design ( Details) /Valve Spool Design, Manifold Design, Valve body , Cartridge valve sizing
CFD Analysis , Structural FEA, 1D & 3D Stack-up Analysis
Bolted Joint Analysis, Failure analysis tools and technique
Hydraulic systems Design / Circuit reading
Data analysis / Life predictions
7+ years of Experience in Design & Development of the Hydraulic components for the Earth moving, Mining and Construction machineries & equipment’s.
B.E. / ME / M.Tech (Mechanical /Mechatronics/ Automobile / Production)