KRA 1: Improvement in % of breakdown of area under control
Area under control - kiln-1& coal mill-1.
% of Breakdown reduction, Measure in %, Target - 2% reduction from the average of last 3 years (0.56 %)
These may be achieved with adharing to following,
Proper adherence to daily check list of section equipments.
- Planning and section weekly maintenance.
- Implementation of CLIRT technique to avoid premature failures.
- Giving inputs to section incharges for preparing RCA (Why-Why Analysis) for break downs.
- Conducting training programes to the employees to improve maintainance practices.
- by implementing and monitoring Maintenance schedules ESS, EAM , check lists etc.
KRA 2: Improvement in % of MTBF of area under control
Area under control - kiln-1& coal mill -1.
Improvement in MTBF, Target - 5% increase from the average of last 3 years (Hrs)
These may be achieved with adharing to following,
- Minimize repeated stoppages by doing why why analysis.
- Implementation of CLIRT technique to avoid premature failures.
KRA 3: Major overhauling
1. Gearbox Overhauling
2. Hydraulic pumps and hydraulic system overhauling.
3. Overhauling and replacement of VRM rollers
KRA 4: Nos of Kaizens / projects for improvement.
No of Suggestions / Kaizens to be implemented
Kaizens implementation . 3 Nos per year.
KRA 5: Safety Performance
1. Zero reportable injuries in kiln-1& coal mill-1
2. Completion of identified SCAR points all unit-1, - 100% compliance to safety audit with in 15 days.
- Adherence to tool box talk, task observations, SOPs and work permit system
- Reporting near miss incidents
