Responsible for CFS Maintenance process is effectively implemented in line with GP-09, including:
Establish a maintenance strategy, covering notably the maintenance approach, organization and spare parts management,
Plan and execute maintenance tasks,
Manage critical spare parts,
Implement a process to allow the industrial operations to keep assets in a safe and environmentally compliant condition, aligned with business expectations.
Plant Maintenance Management inclusive of all plant equipments, lifting tools tackles including plant trucks.
To refer & follow all Maintenance Guidelines & Standards and SOP’s & WI are being updated, reviewed & get approved from CFS Manager time to time. Also to ensure all SOP, SSOP’s , WI’s & applicable JHA actions being followed on day to day activities from Operations reporting staff with respect to, MOC, Safety Compliances & applicable regulatory compliances.
To ensure all plant equipments Specifications, OEM manuals, OEM guidelines pertaining to maintenance are available, correct & updated from time to time.
To ensure Preventative Maintenance plan is available & updated always
To ensure all plant EIS’s are covered under PM plan. All EIS’s are marked as per company guidelines.To ensure EIS bypass & closer of EIS bypass in time, to avoid unsafe conditions during plant operation.
To ensure preventative maintenance of all equipments planned uniformly throughout the year.
To ensure fulfilment of all KPI reports, monthly reports, SAIL & Technical meeting trackers updation & compliance of identified actions under his / her responsibilities.
Coordinate with the test shop team for maintenance related activities, in case of any issues.
Review daily maintenance reports from the team and take corrective actions to resolve any issues. Review the maintenance plan and guide team to prioritise maintenance activity depending on criticality from Production & Distribution point of view
Analyse gaps and identify areas of improvement in maintenance processes. Drive process improvement initiatives to improve productivity, minimise cost and equipment maintenance.
To take care of plant “Safe Work Permit” process by maintaining SWP station well equipped ,raising the SWP as & when required .To maintain all required checklists for SWP & updations of required checklist & SWP for as & when required
To ensure review of at least 10% of SWP’s to be reviewed by CFS Managar & based on the review report, communicate to all SWP issuers for continuous improvement in SWP process.
To ensure available truck cranes, tail lifts & column lifts are covered under the PM plan in line with Regulatory requirements & their maintenance in time to be done cautiously.
To plan all plant & truck maintenance related activities well in advance with prior notice to PIC & DIC.
To take care of Maintenance Technician staff by monthly attendance reporting & leave management.
To ensure availability of all required plant related spares are maintained properly. Reorder of all such items with PR-PO process in coordination with plant Store Incharge & Procurement.
To have capability to handle & overcome all plant maintenance related issues.
To monitor plant maintenance costs, it should be in line with annual plant budget.
To drive cost saving , GAP savings & Time management initiatives at site.
To provide support to conduct CSR activities at site driven by Organisation.
To arrange motivational programs for plant staff in coordination with CFS Manager.
Close monitoring of plant Maintenance Over time. Target - ZERO OVER TIME.
