### Key Responsibilities
1. Oversee overall planning and execution of **Rewinding, Cone-to-Cone Sizing, Sectional Warping, and Knotting** processes as per production requirements.
2. Plan, schedule, and balance production activities based on **WIP, machine capacity, priorities, and customer requirements**.
3. Manage **shift-wise manpower planning, attendance, and workforce allocation** across all processes.
4. Monitor **preventive and breakdown maintenance** activities for all machines and equipment.
5. Coordinate logistics for **material receipt, movement, and dispatch** of ready materials to respective locations.
6. Monitor and control **waste generation** and coordinate with the waste collection team for timely disposal.
7. Ensure effective **process control and quality management** across all processes to achieve the required beam quality.
8. Coordinate with **OEMs and service engineers** for machine-related issues, erection, commissioning, and technical support.
9. Coordinate with **Procurement and Stores** teams for PR/PO processing and availability of spare parts.
10. Coordinate with Purchase and Stores teams for **external repairs and internal service requirements**, including PR/PO processing.
11. Coordinate with Engineering teams for **new projects, machine installations, and process improvements**, and implement appropriate action plans.
12. Monitor daily movement and transportation of process accessories, including **springs, PPTs, cones, boxes, trolleys, and beams**.
13. Manage and monitor **WIP inventory of dyed yarn materials** to ensure optimum stock levels.
14. Coordinate with IR teams for recruitment and deployment of **company and contract manpower** and address manpower shortages.
15. Monitor **sizing chemical inventory, consumption, and associated costs**.
16. Coordinate with the Purchase team for the **timely procurement of sizing chemicals**.
17. Coordinate with Commercial teams to ensure smooth **movement of materials between work centres and job workers**.
18. Coordinate with Engineering/Utility teams to ensure uninterrupted **utility supply and resolution of related issues**.
19. Analyze and resolve **beam-related quality complaints** received from loom sheds.
20. Conduct training and skill development programs for **Warpers, Sizers, and Knotters**.
21. Track and monitor **priority and urgent customer orders** to ensure timely execution.
22. Monitor and track the availability of **empty beams** for effective sectional warping planning.
23. Analyze machine and process **downtime** and implement corrective and preventive actions to improve availability and productivity.
24. Conduct **Root Cause Analysis (RCA)** for quality-related complaints and implement sustainable corrective actions.
25. Implement preventive measures to minimize **rejection, rework, and process losses**.
26. Ensure strict adherence to **SOPs, process standards, quality parameters, and work instructions**.
27. Optimize inventory levels and minimize **excess inventory and dead stock generation**.
28. Ensure workforce discipline and adherence to **company policies, procedures, and code of conduct**.
29. Monitor **absenteeism and workforce availability** and take timely corrective actions.
30. Ensure implementation and adherence to **safety standards and safe working practices** across all preparatory sections.
31. Monitor and review **daily production, efficiency, productivity, and MIS reports**, and communicate key performance updates to stakeholders.
32. Ensure timely and accurate **SAP entries and transaction updates** for all four processes.
