Job Summary:
We are looking for an experienced and technically strong Senior Manager – QA/QC to lead the Quality Assurance and Quality Control functions for our manufacturing operations involving: Light GSM PP woven fabrics , AD Star bags , FIBC spouts and components , PP small woven bags , Woven fabric printing . The ideal candidate should possess deep technical knowledge of PP tape extrusion, circular/flat weaving, lamination, conversion, and finished product quality systems. The role requires strong leadership, process control capability, customer quality handling experience, and the ability to establish a zero-defect quality culture across the plant.
Key Responsibilities:
Quality Assurance:
- Develop, implement, and maintain robust QA systems and SOPs across all manufacturing stages.
- Ensure compliance with customer specifications, food-grade requirements, export standards, and internal quality benchmarks.
- Lead quality planning for new product developments and customer approvals.
- Establish preventive quality systems to minimize defects, contamination, shade variation, GSM variation, weaving defects, and dimensional inconsistencies.
- Drive continuous improvement initiatives using CAPA, root cause analysis, Kaizen, and statistical quality tools.
- Monitor and improve process capability, rejection trends, customer complaints, and quality KPIs.
- Ensure adherence to ISO, BRC, food safety, and other applicable quality systems.
- Independently handle external customer audits, third-party audits, certification audits, and internal quality audits
Quality Control:
- Oversee incoming, in-process, and final inspection activities.
- Ensure proper testing and monitoring of : Tape denier and tenacity , Fabric GSM , Weaving quality , Coating/lamination parameters , Tensile strength , Burst strength , Stitching quality , Spout dimensions and fitment , Printing and visual appearance .
- Supervise laboratory testing and calibration systems.
- Ensure traceability and documentation across production batches.
Technical & Process Control:
- Closely monitor PP tape extrusion and weaving quality parameters.
- Work with production and maintenance teams to optimize: Extrusion settings , Stretch ratios , Tape quality , Loom efficiency , Fabric consistency.
- Troubleshoot process-related quality issues in extrusion, weaving, cutting, stitching, and conversion.
- Lead contamination-control initiatives for export and food-grade products.
Customer & Audit Management:
- Handle customer complaints, audits, and corrective actions professionally and effectively.
- Interface with international customers regarding technical quality matters.
- Support customer development trials and product validation.
- Lead internal and external audits.
Team Management:
- Lead and mentor QA/QC teams across shifts.
- Develop accountability and quality ownership among production personnel.
- Conduct regular training programs on quality standards and defect prevention.
Desired Candidate Profile , Qualification & Experience:
- Bachelor’s Degree / Diploma in Engineering, Polymer Technology, Textile Technology, Plastics Engineering, or related field.
- Minimum 10–15 years of experience in PP woven sack/FIBC/flexible packaging manufacturing.
- Strong hands-on experience in: PP tape extrusion , Circular and flat weaving , Light GSM fabric manufacturing , AD Star bag production , FIBC components/spouts , Small woven bags.
- Thorough understanding of process parameters, product testing, and quality systems.
- Experience handling export-oriented customers and stringent quality standards.
- Strong analytical, troubleshooting, and leadership skills.
- Knowledge of food-grade manufacturing practices will be preferred.
- Familiarity with ISO/BRC/5S/Lean Manufacturing systems is an added advantage.
- ISO 9001:2015 standard knowledge and implementation experience is mandatory.
- Must independently handle external customer audits and third-party audits.
- Key Skills Required & Compensation:
- Expertise in PP Tape Extrusion and Woven Fabric Manufacturing Processes
- Strong knowledge of Weaving Process Control and Fabric Quality Assurance
- Hands-on experience in AD Star Bags and FIBC Components manufacturing
- Proven ability in Root Cause Analysis (RCA) and Corrective & Preventive Actions (CAPA) implementation
- Skilled in Process Improvement initiatives to enhance productivity, quality, and efficiency
- In-depth understanding of Quality Systems, Inspection Standards, and Compliance Procedures
- Experience in Customer Complaint Handling with effective resolution and preventive measures
- Proficient in Lab Testing, Calibration Procedures, and Quality Validation Techniques
- Strong leadership and team management capabilities in manufacturing environments
- Knowledge of Food Grade Manufacturing Standards and Hygiene Compliance
- Familiarity with Export Quality Standards and international customer requirements
- Ability to drive continuous improvement and maintain high product quality standards
- Compensation will be commensurate with the candidate’s experience, technical expertise, and relevant industry background.
Pay: ₹90,000.00 - ₹100,000.00 per month
Benefits:
Application Question(s):
- How many years of Experience QA & QC ?
- How many years of experience in PP woven sack/FIBC/flexible packaging manufacturing?
- Current Location ?
- Current Salary ?
- Expected Salary ?
Work Location: In person
