Job Description – Quality Assurance (Polymer Compounding)
Purpose of the Position: Responsible for monitoring and ensuring the quality of polymer compounds during the production process. Ensures materials meet required specifications, tolerances, and applicable industry standards.
Contact: [email protected] (+91) 9766085015
Areas of Responsibility
1. Quality Assurance (QA) – In-Process Control
Responsibility Level: Full | RACI: Responsible (R) Ensure consistency of in-process materials as per PSCS (Process Specifications and Control Standards) ; Maintain laboratory environment, records, and discipline; Execute and record daily 5S activities in the lab; Perform molding operations as required; Conduct in-process testing including;MFI (Melt Flow Index);Ash conten;Density;Hardness;Moisture;Color & visual inspection;Perform long-duration tests (e.g., oil aging, heat aging);Inspect extrusion profiles; Ensure compliance with ASTM / ISO standards;Conduct insert molding inspection and visual evaluation;Verify: Compounding Materials (CM) as per grade master list;Batch weighing accuracy and corrections;Process flow, Work Instructions (WI), and PSCS availability;Maintain retention samples with proper identification labels; Follow the in-process control plan for inspection frequency and methods;Ensure QA First Piece Approval within 45 minutes
2. Process Monitoring & Non-Conformance Handling
- Communicate effectively with production teams regarding quality issues
- Raise internal Non-Conformance (NC) via email
- If NC is observed:
- Raise NC immediately
- Hold material in HOLD area
- Perform Root Cause Analysis (Why-Why Analysis)
- Implement CAPA (Corrective and Preventive Action)
- Manage HOLD / Recall / Deviation as per SOP
3. Packaging and Labeling Inspection
- Inspect packaging as per compounding memo specifications
- Ensure bags are free from damage and contamination
- Verify:
- Label accuracy
- Barcodes
- Identification markings
4. Documentation and Reporting
- Prepare daily shift-wise reports
- Maintain:
- Test records
- Inspection reports
- Counter samples
- Profile inspection records
- Support audit preparation (IATF, EHS, Customer audits)
5. Quality Management System
- Ensure all testing methods are validated as per standards
- Maintain compliance with IATF 16949 / EMS / OHSAS requirements
6. Instrument Calibration
- Ensure timely calibration of instruments via NABL-certified labs
- Maintain calibration records
- Handle out-of-calibration incidents
- Maintain visual standards and measurement accuracy
7. Production Feedback & Continuous Improvement
- Address in-process quality issues and prevent recurrence
- Drive corrective and preventive actions (CAPA)
- Participate in:
- 5S initiatives
- Kaizen activities
- Continuous improvement programs
Key Result Areas (KRA)KRA CategoryExpected ResultsIn-Process Monitoring100% compliance with standardsCorrective ActionImplement within 24 hours (in-process)FG Quality ControlCorrective actions within 24–48 hoursCOPQ / Customer ComplaintsZero defectsAudits (IATF / EMS / OHSAS / 5S)Zero NCCalibrationZero non-conformanceSoftware & RecordsOnline reporting systemCAPA & KaizenCAPA implementation + 1 Kaizen/monthQualifications & ExperienceRequirementDetailsEducationDiploma in Polymer / B.Sc / B.Tech in PolymersExperienceMinimum 5 yearsKey Skills
- Strong knowledge of Quality Systems & Compliance
- Understanding of Elastomer Materials
- Expertise in testing standards and methods
- Experience with supplier interaction
- Knowledge of IATF 16949 documentation
- Hands-on with 5S, Kaizen, and continuous improvement
Pay: ₹300,000.00 - ₹380,000.00 per year
Work Location: In person
