Production Manager CTC
Company: ALCU industries Pvt Ltd (100% Subsidiary of M/s. Vidya Wires Ltd)
Position Title: Production Manager – Continuously Transposed Conductors (CTC)
Department: Production
Reports To: Operations Head / Plant Head
Location: Narsanda, Nadiad, Dist. Kheda, Gujarat
Job Purpose
To lead and manage the continuously transposed conductors (CTC) department for manufacturing high-quality enamelled copper & aluminium strips, and as per customer specifications and international standards, ensuring productivity, quality, safety, and cost-effectiveness while supporting new product development and customer requirements.
Key Responsibilities
Production & Operations
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Plan, organize, and oversee CTC manufacturing operations to meet production schedules.
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Monitor line performance, output, and machine utilization (OEE).
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Control wastage, rejections, and energy consumption.
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Coordinate with Planning & Dispatch to achieve on-time delivery.
Quality & Process Control
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Ensure products comply with IEC, IS, NEMA, ASTM, and customer-specific standards.
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Monitor film build, adhesion, flexibility, dielectric properties, thermal class, and other critical parameters.
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Collaborate with QA/QC to resolve in-process and customer quality issues.
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Implement corrective and preventive actions to eliminate defects and complaints.
CTC & Strip Enamelling Focus
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Oversee enamelling process for continuously transposed conductors, ensuring consistency in insulation quality.
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Optimize enamelling for large cross-section conductors used in transformers and electrical machines.
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Ensure uniform enamel coating thickness and insulation properties for heavy-duty applications.
Technology & Process Improvement
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Drive continuous improvements in enamelling technology, productivity, and cost reduction.
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Support for new enamel types, higher temperature grades, dual coatings, and customized products.
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Evaluate and implement best practices in enamelling for high-performance wires and CTC.
Team Management
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Lead and motivate supervisors, operators, and technical staff.
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Allocate manpower effectively across different CTC lines.
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Conduct training programs on process control, quality, and safety.
Maintenance & Coordination
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Coordinate with Maintenance to minimize breakdowns and downtime of enamelling & CTC lines.
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Plan preventive maintenance and ensure machine health.
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Liaise with Purchase / Stores for timely availability of consumables and raw materials.
Safety & Compliance
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Ensure compliance with EHS standards, particularly in handling varnishes, solvents, and chemicals.
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Enforce safe operating practices to achieve zero accidents.
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Adhere to statutory and environmental regulations.
Reporting & Documentation
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Prepare daily, weekly, and monthly reports on production, rejections, efficiency, and downtime.
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Support internal, customer, and certification audits (ISO, IATF, UL, RoHS, etc.).
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Maintain process records and traceability documentation.
Education:
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B.E. / B. Tech in Electrical, Mechanical, Production, Industrial Engineering or related Engineering field.
Experience:
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10–15 years in wire & conductor manufacturing industry.
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Minimum 5 years of managerial experience in CTC Product.
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Experience with high standard CTC applications for transformer industry and related field.
Skills & Competencies:
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Strong technical expertise in enamelling process control and troubleshooting.
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Familiarity with varnish chemistry, insulation systems, and curing cycles.
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Analytical and problem-solving abilities.
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Excellent leadership, team management, and communication skills.
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ERP/MIS reporting proficiency.
