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Job Title
Component Development Manager
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Reporting
Functional reporting to: Divisional Head (CD F&M)
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Background
i) Educational Qualification
Desirable: B.Tech/ M.Tech (Mechanical) - IIT / NIT
ii) Experience
Minimum: 7 years
Maximum: 12 years
iii) Age Limit
Minimum: 27 years
Maximum: 34 years
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Job Role & Responsibilities
Role: Component Development – Gears and Shafts
Development of Gears and Shafts by hot & cold forging at Vendor end
Drawing Feasibility & DFM Closure -
- Part drawing feasibility Study and closure of DFM comments with R&D & Vendors
- Preparation of initial feasibility which includes Forging dies /Cold forging tool design, Tonnage calculations, Forging Simulation study.
Vendor Support & Sample Development / Project Execution -
- Selection and development of potential vendors (T1 & T2) - RFQ feasibility Study, preparation of comparative chart and selection of best vendor
- Selection & Procurement – MFGT (Machines, Fixtures, Gauges & Tools) Techno commercial discussion
- Provide strong technical support to vendors, SIR and process improvement
- Plan, co-ordinate and execute development plans within timelines at Vendor end by identifying & resolving the constraints, risks & bottle necks and quality issues.
- Preparation & review of process documents such as PFMEA, PFC, Process Sheets (IPO), SPC, MSA, FTG, FPIR.
Techno-Commercial Estimation (Zero-Based Costing) -
- Preparation of Techno-Commercials based on Zero-based costing, Calculation of Cycle time for CNC, VMC and other applicable processes
Capacity Enhancement & Process Optimization -
Capacity process improvement analysis and enhancement, budgeting and techno-commercial synthesis with Vendors.
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Competency Requirements
Technical/ Functional -
In-depth understanding of forging and Gear machining processes -
Hands on experience with processes – Hot forging, Cold forging, CNC, VMC, Broaching, Hobing, Shaping, Shaving, Teeth grinding, teeth honing, bore honing and good knowhow of Heat Treatment for Gears & shafts
Aware of Automotive standards applicable for Gears and Shafts - Din / JIS - Gear microgeometry interpretation & problem solving - Conversant with latest trends in Gear manufacturing
Well versed with GD&T and tolerance stack up analysis, AutoCad, Unigraphics, Kisssoft, MS Office, ForgeNXT
Good troubleshooting and problem-solving abilities with proven ability in driving process improvement and cost savings (Alternate sourcing & VA/VE).
Technical & cost benchmarking with competitors in global industry
Behavioral -
- Excellent communication, negotiation & interpersonal skills with strong analytical, team building capabilities.
- Strong relationship building & interpersonal skills, possessing a positive & flexibility-oriented attitude.
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Likely sources
Organization –
Preference for OEM’s Component development and R&D proto shop group -
Hero MotoCorp, Maruti, Any 2W/4W Manufacturer ++
