Position Title: Junior DFM (Design for Manufacturability) Engineer
Department: New Product Development-Mechanical
Location: Trichy
Key Responsibilities
1. Design for Manufacturability Review
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Review 3D models, drawings, and BOM for manufacturability issues.
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Validate tolerance stack-up, GD&T, process feasibility, and assembly fit.
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Recommend design improvements for machining, sheet metal, casting, forging, fabrication, and molding processes.
2. Feasibility & Process Assessment
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Conduct DFM and MFR analysis; provide structured feedback reports.
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Collaborate with suppliers to evaluate feasibility, tooling requirements, and process capabilities.
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Support APQP and PPAP documentation during project execution.
3. Cost Optimization
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Identify cost drivers and propose alternatives for cost reduction.
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Work closely with KAM, Sourcing, and Quality teams to evaluate material choices and optimal process routes.
4. Collaboration & Cross-Functional Support
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Work with Design Engineers to refine CAD models for production readiness.
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Coordinate with Manufacturing Engineers (Sourcing, Execution & Quality) to validate process flows, tooling, and fixture requirements.
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Participate in NPI reviews, PFMEA sessions, prototype builds, and design validation activities.
5. Documentation & Standards
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Prepare DFM and MFR reports, feasibility studies, and risk assessments.
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Maintain design guidelines, best practices, and manufacturability checklists.
Skills & Qualifications
Technical Skills
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Strong knowledge of manufacturing processes: machining, welding, stamping, casting, forging, fabrication, and injection molding.
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Expertise in GD&T, tolerance analysis, and engineering drawing standards.
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Proficiency in CAD tools (SolidWorks and AutoCAD).
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Understanding of APQP, PPAP, PFMEA, Control Plans, and overall NPI processes.
Soft Skills
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Strong communication and supplier interaction skills.
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Problem-solving mindset with attention to detail.
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Ability to work cross-functionally and manage multiple projects simultaneously.
Education & Experience
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Bachelor’s degree in mechanical or manufacturing engineering.
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1–3 years of experience in DFM, NPD, or Manufacturing Engineering roles.
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Experience in supplier development is an added advantage.
Key Performance Indicators (KPIs)
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Closure of DFM issues before tooling release.
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Cost reduction achieved through design improvements.
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On-time supplier feasibility sign-off.
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Reduced failures in prototype builds and initial production runs.
