Purpose of the Role
"1. Responsible for achieving quality mould output 100% as per Plan
2. Responsible for reducing rejections related to Moulding Parameters
3. Ensuring Safe working conditions"
Responsibilities & Accountabilities
Work towards achievement of production goals and targets in terms of quality, quantity, and cost effectiveness
Suggest and implement innovative ideas to reduce cost and improve productivity and efficiency
Work towards reducing rejections so as to save costs and produce outputs that are as per specified quality standards and as per customer requirements
Enable customer satisfaction by driving efficiency in internal processes within the section
Execute appropriate, suitable actions towards customer complaints, so as to facilitate both customer retention as well as identify methods that helps in preventing such breakdowns from recurring
Ensure achievement of Mould target (in every hour) and coordinate with melting for metal output .
Ensure zero mould rejection to achieve production target
Attend PNCAT meeting and take CAPA
Enhance TQM Culture through training and awareness among Operators
Establish System for Zero Casting Rejection
Identify and Implement Cycle Time Reduction in All Processes to Improve Productivity
Establish System for Safe Work Environment through TQM Practices
Ensure guidance to QCC Projects among Operators
Establish New Technologies & Methods for Operator De-skilling
Work towards reducing mould rejection .
Identify and Implement Low Cost Automation wherever possible thro' ACME Initiatives to avoid Operator Dependency on sinto
Ensure tool and material availability for sinto planning.
Reduce cycle time of Process on item based which is more than talk time.
Organise and ensure autonomous maintenance Schedule on weekly basis for sinto machine.
Ensure co ordination with PD for new product development .
Establish System to Utilize Optimum Resources for the Customer Demand
Identify and Implement SIT for Quality Improvement Projects
Establish System for Suggestion Schemes and guidance QCC Projects among Operators
Maintain ISO9001;2015 ,IOHSAS /EMS records and monitoring calibration of equipment
Ensure adherence to Business Excellence processes in all activities related to the section
Work towards continuous improvements in material, machine utilization and process to improve department & individual productivity, and quality of the product
Coordinate with the automation team to identify use cases and drive automation / process improvement initiatives within the section
Suggest and use the latest technologies and tools for all activities within the section
Drive continuous learning and skilling of operators on soft and hard skills essential for the section
Track performance measures of the operators and individuals to consistently provide feedback and improve performance
Train operator / technician to improve their skill set and ensure defect free products
