Key Responsibilities:
Health, Safety & Environmental (HSE) Stop work and immediately report any major injury hazards. Report any work-related injury, illness, incident or hazard. Comply with HSE standards, policies, procedures and regulations. Use appropriate personal protective equipment. Promote interdependence by looking out for one another. Correct hazards within your control and capabilities. Recognize how your work may impact the environment and work to minimize the negative impact. Engage in HSE Training. Quality Applies high standards of workmanship and craftsmanship. Support equipment uptime and downtime failure analysis. Performs work in accordance with diagrams, sketches, operation manuals and specifications using various tools, measuring and testing instruments. Provide feedback into the Preventive Maintenance system. Follows all process documentation and quality procedures. Raises issues to minimize cost and quality exposures. Performs quality inspections. Delivery Fully proficient performing troubleshooting, electrical repairs and maintenance of equipment . Conforms to applicable codes and standards to maintain, install, and operate electrical systems. Instructs and coaches others and acts as an informal resource for team members with less capability. Maintains clean and orderly work area, including routine housekeeping and machine cleaning tasks. Performs other duties as required to meet business goals. Work with peers and support staff to: Identify and reduce manufacturing constraints Schedule maintenance activities around production requirements Solve problems and improve processes Participate in continuous improvement activities Teamwork Communicates effectively with the assigned team and with all support teams. Completes training and personal development in line with business requirements. Participates actively with local Total Productive Maintenance (TPM) teams in ways to improve quality, safety, process, material flow, and employee development.
Competencies:
Collaborates - Building partnerships and working collaboratively with others to meet shared objectives.
Communicates effectively - Developing and delivering multi-mode communications that convey a clear understanding of the unique needs of different audiences.
Customer focus - Building strong customer relationships and delivering customer-centric solutions.
Decision quality - Making good and timely decisions that keep the organization moving forward.
Drives results - Consistently achieving results, even under tough circumstances.
Nimble learning - Actively learning through experimentation when tackling new problems, using both successes and failures as learning fodder.
Health and Safety Fundamentals - Champions and models proactive health and safety behaviors by identifying, reporting and participating in actions to improve health and safety in order to build an interdependent culture and contribute to an injury-free workplace.
Controls Safety - Recognizes controls related hazards in a manufacturing environment (Electrical, Hydraulic, Pneumatic) to incorporate safe practices and procedures as part of the daily work plan to reduce injuries and create a safe machine environment.
Electrical System Troubleshooting - Analyzes an electrical control system to resolve and repair electrical issues to return the system to proper operating conditions.
Factory Automation and Control Systems - Implements changes to further automate manufacturing processes using available technology, programming techniques, and identifying needed material and resources for project completion to provide the optimum automation for the manufacturing environment.
Machine Programming - Creates factory floor machine programs by designing and implementing solutions to improve usage of machine and overall operation.
Manufacturing Knowledge - Demonstrates the knowledge of manufacturing by correctly implementing changes in current processes, equipment, and applications to meet the function's needs and contribute towards continuous improvement.
Values differences - Recognizing the value that different perspectives and cultures bring to an organization.
Education, Licenses, Certifications:
High school diploma or certificate of completion of secondary education or equivalent experience to the extent such experience meets applicable regulations.
This position may require licensing for compliance with export controls or sanctions regulations.
Experience:
Requires significant relevant work experience or specialized skills obtained through education, training or on-the-job experience.
Experience Requirement
- Experience: 6–8 Years
- Qualification: Diploma in Electronics / Electrical Engineering (DEE) / Mechatronics
- Industry Exposure: Electronic & Electrical Maintenance in Machine Shop Environment
Job Role – Electrical Technician
- Hands-on experience with CNC machines, SPMs, conveyors, gantries, robots, washing machines, etc.
- Experience in machine shop maintenance and industrial automation systems.
- Strong knowledge of AC/DC drives, VFDs, servo motors, and servo drives.
- Experience in troubleshooting and programming of KUKA, FANUC, and ABB robots.
- Knowledge of PLC programming and troubleshooting:
- Siemens S7-300 / S7-1200 / S7-1500
- Mitsubishi Q/F Series
- Experience with SCADA and HMI programming/configuration.
- Hands-on experience with CNC systems:
- Siemens 828D / 840Dsl
- FANUC 31iM / Oi
- Mazatrol systems
- Knowledge of industrial communication protocols:
- Profinet
- Profibus
- Modbus
- CC-Link / CCIE
- Ability to read and interpret electrical circuit diagrams.
- Expertise in breakdown analysis and CAPA implementation for recurring downtime issues.
- Experience in backup management for PLC, CNC, robots, and PG hard drive contingency planning.
- Proficient in MS Word, Excel, and PowerPoint.
- Active involvement in preventive and breakdown maintenance activities.
- Experience in critical spare management and supplier coordination.
Additive / Preferred Skills
- Knowledge of data extraction from PLCs, CNC machines, and robots over networks/servers.
- Basic programming knowledge in:
- Python
- Java
- C / C+ Required Skills & Competencies
- Strong troubleshooting skills for CNC machines with:
- FANUC
- Siemens
- Rexroth
- Mazak
- MAG
- GROB controls
- Knowledge of electronic measuring systems and devices.
- Strong expertise in Siemens PLC and HMI programming.
- Familiarity with:
- CNC machine architecture
- PLC programming
- SCADA systems
- Electrical logic
- VFDs
- Experience in machine backup, upload/download, and machine sequence understanding.
- Knowledge of Mitsubishi, Siemens, and FANUC-based CNC systems.
- Hands-on troubleshooting experience with KUKA and ABB robots.
- Robot programming experience will be an added advantage.
Core Focus Areas
- Electrical safety & LOTO procedures
- CNC power circuits & control supply systems
- Servo motors, drives & encoder systems
- PLC / PMC integration in CNC machines
- Electrical panels & cooling systems
- Sensors & field-level troubleshooting
- CNC alarm analysis & diagnostics
- Preventive and predictive maintenance practices
- Electrical & hydraulic interface systems
- Maintenance documentation & fault history tracking
Technical Knowledge Areas
Electrical
- LOTO & electrical safety practices
- Power distribution systems (MCCB, MCB, transformers)
- Control panels & wiring diagram interpretation
CNC
- CNC power-on troubleshooting
- Servo motors, drives & alarm diagnostics
- Encoders & feedback systems
PLC
- PLC basics in CNC applications
- I/O troubleshooting
- PLC–CNC (PMC) interface understanding
Maintenance Practices
- Sensors & field devices troubleshooting
- Preventive electrical maintenance
- Predictive maintenance techniques
- Maintenance documentation & record keeping
Job Manufacturing
Organization Cummins Inc.
Role Category On-site with Flexibility
Job Type Shop
ReqID 2429744
Relocation Package Yes
100% On-Site Yes
Due to the operational nature and specific job duties of this role, work is required to be completed 100% in person/On-site.
