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Sr. Lead/Lead Cost Engineer

Xylem -
Vadodara, Gujarat

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Job details

Full-time

Qualifications

Microsoft Powerpoint
Microsoft Excel
Bill of materials
Supply chain
Pro/ENGINEER
English
GD&T
Microsoft Office
Master's degree
Analysis skills
Electrical experience
Bachelor's degree
Manufacturing
Mechatronics
Communication skills
Creo
Analytics

Full job description

Xylem is a Fortune 500 global water solutions company dedicated to advancing sustainable impact and empowering the people who make water work every day. As a leading water technology company with 23,000 employees operating in over 150 countries, Xylem is at the forefront of addressing the world's most critical water challenges. We invite passionate individuals to join our team, dedicated to exceeding customer expectations through innovative and sustainable solutions.

The key responsibilities

of this position are:

Build should-cost models (bottom‑up & parametric) for AC/DC motors, Stators, rotors, laminations, Shafts, housings, brackets etc.
Analyze cost drivers: raw material prices, production volumes, machining time, winding cycles, magnet cost, stamping, die costs, heat treatment, assembly labor, testing, overheads..
Support RFQ processes: normalize supplier quotes, compare vs. should‑cost, and prepare negotiation insights.
Conduct cost breakdown reviews with motor/motor parts suppliers
Must possess knowledge of various manufacturing processes for Strong understanding of Electrical steel laminations, Copper windings, Shafts & precision machining, Permanent magnets (NdFeB, ferrite) & Motor assembly & testing
Maintain cost libraries for: Copper, electrical steel, magnets, aluminum, bearings, insulation materials.
Motor performance vs. cost trade-off data.
Build standardized costing templates and track cost trends.
Provide dashboards/reports (PPV, savings, accuracy) to leadership.
Drive and support VA/VE initiatives with quantified savings.
Partner with cross-functional teams to enable cost decisions during NPI and sustaining phases.
Analyzing elements of Product Cost Structure including Material cost, process costs, direct labor, bill of materials, overhead, SG&A, Profit
Costing Systems & global database maintenance: Time to time updating of process parameters such as Raw material prices, Machine hour rates, Labor rates, Cost Trends, Freight & Taxes
Uses best industry techniques and practices to establish fact based pricing positions, best value determinations and economic sourcing strategies.
Supporting global category and commodity managers in deriving negotiation strategies & actual price negotiations
Lead VAVE, teardown and benchmarking projects using directional and other costing methodologies.
Areas of expertise include understanding of design & drawings, GD&T, various manufacturing process, tools and their process parameters, cost drivers, Process capabilities & fact based negotiation techniques.
Plan and facilitate design reviews and workshop; working within cross-functional teams. Exert a shaping influence & drive project execution
Complete project assignments per established schedules.
Pro-E/Creo knowledge a plus

Important Stakeholders/Key Interactions

Global Commodity Managers
New Product development/ R&D Leaders
Global Suppliers .

Part 2. Describe the Person

Minimum professional and educational background desired (include years of experience).

4-Year bachelor’s degree in Electrical/Mechanical, Mechatronics, Industrial, or Manufacturing Engineering (or equivalent).
8 to 13 years’ experience in supply chain, should costing Manufacturing Process Plan and Execution methodologies in motor/motor parts category

4-Year bachelor’s degree in Electrical/Mechanical, Mechatronics, Industrial, or Manufacturing Engineering (or equivalent).
2-Year Master Degree in Electrical/Mechanical, Mechatronics, Industrial, or Manufacturing Engineering (or equivalent).
6 to 11 years’ experience in supply chain, Manufacturing Process Plan and Execution methodologies in motor/motor parts category.

Key technical skills and knowledge.

Strong understanding of Motor manufacturing processes: lamination stamping, coil winding, magnetizing, rotor molding, varnishing, balancing, assembly, endurance testing.
Hands-on ability to review engineering drawings, tolerances, and BOMs
Strong Excel & cost modeling skills; familiarity with BOM analytics and should-cost breakdowns.
Experience working with motor/motor parts manufacturers.
Expertise in various should costing methodologies like Zero base costing, Supplier base costing etc and systems

(aPriori or equivalent)

Ability to identify material used, manufacturing process, etc.
Costing analysis or design-to-cost experience a plus
Global insights of commercial database for major manufacturing processes

Problem-solving and data analytical skills.
Cost Gap Analysis (Supplier quote vs should cost) and capable of handling supplier negotiations..
Proficiency in Creo a plus
Project / Program Management skills
Value Engineering Certification (SAVE) a plus
Costing analysis or design-to-cost experience
Interpersonal and communication skills with the ability to effectively manage tasks/priorities.
Effective communication in English is must.
Microsoft office package – Excel and PowerPoint. – Experienced user.

Join the global Xylem team to be a part of innovative technology solutions transforming water usage, conservation, and re-use. Our products impact public utilities, industrial sectors, residential areas, and commercial buildings, with a commitment to providing smart metering, network technologies, and advanced analytics for water, electric, and gas utilities. Partner with us in creating a world where water challenges are met with ingenuity and dedication; where we recognize the power of inclusion and belonging in driving innovation and allowing us to compete more effectively around the world.

Apply Now

Refine Your Search

Sr. Lead/Lead Cost Engineer

GEOTECHNICAL MANAGER for BSMILE project at site

Sr, Engineer I - Transmission

Autocad Team Lead

More jobs to discover

I want to receive the latest job alerts for shaft design engineer

Explore jobs in more locations

Strong understanding of Motor manufacturing processes: lamination stamping, coil winding, magnetizing, rotor molding, varnishing, balancing, assembly, endurance testing.

Hands-on ability to review engineering drawings, tolerances, and BOMs

Strong Excel & cost modeling skills; familiarity with BOM analytics and should-cost breakdowns.

Experience working with motor/motor parts manufacturers.

Expertise in various should costing methodologies like Zero base costing, Supplier base costing etc and systems

(aPriori or equivalent)

Global insights of commercial database for major manufacturing processes

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