Job Title: Robot Programmer Cum Commissioning Engineer
Location: Bangalore
Main Accountabilities
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Responsible for on-site robot debugging (including robot system commission, functional program module writing, process debugging and problem handling).
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Trouble shooting and fixing hard ware issues of ABB & Kawasaki robots.
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Manage and monitor project during whole execution period until get FAC.
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Achieving process parameters, body quality & line cycle time for BiW lines including Spot welding, Sealant / dispensing, Roller hemming, Material handling & basic vision application.
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Ability to read electrical & mechanical drawings.
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vision system measurement and maintenance and be able to complete a new model introduction robot simulation independently.
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Familiar with mechanical principles, electrical components, and circuit diagrams.
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Manage supplier resources (robot programmers) to deliver line buy-off KPIs.
Challenges:
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Travel about 70%.
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Site work 90%
Knowledge, Skills, and Experience:
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Strong experience with ABB robots.
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Knowledge and experience in Kawasaki robots is preferrable
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Experience with BiW lines in AutoOEMs their Tier1s.
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Good technical presentation and communication skill.
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Experience on Robot simulation software like Robot studio & Process Simulate.
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Exposure to AUTOCAD, CATIA, Solid works.
Candidate Background: B.E./Diploma in Mechanical / Mechatronics / Production Engineering
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A minimum of 4-8 years of working experience.
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Self-starter & Team player
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Exposure of working with Automotive customers is an added advantage.
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Experience within a similar role in the automation industry is desirable
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Willingness to travel for commissioning and working in shifts.
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Strong communication and interpersonal skills
Demonstrated success relating to customers where technical applications and engineering interface are essential to getting product specified.
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Proficiency in Key MS office programs is required (Excel, Outlook, Word & Power point)
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Excellent Communication & Presentation skills, out of box conceptualizing ability
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Spot welding, MIG welding, material handling, sealing, palletizing, roller hemming applications
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Robot I/O setup
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DeviceNet, Ethernet, Profinet network protocol setup.
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Electrical troubleshooting in robot based automation cells.
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Write and modify robot programs according to company standards.
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Simulate robot systems.
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Commission and integrate robots both locally and at customer sites.
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Support customers and resolve issues in the field.
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Configure Robot Controller.
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Simulation (RCS) in the simulation software.
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Develop complete robot programs.
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Verify the feasibility of solutions and processes.
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Find and solve issues before the manufacturing phase.
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Validate cycle time.
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Optimize robot programs and find solutions to reduce cycle time.
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Develop robot programs using teach pendant.
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Download a complete OLP.
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Validate the cycle feasibility defined in the cycle diagrams.
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Optimize weld distribution to improve the cycle time.
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Generate robot safety configurations.
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Ensure compliance with safety and ergonomics regulations.
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Support Virtual Commissioning team during debug phase.
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Customer support and specification analysis.
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Develop technical documentation.
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Interface with Design and Simulation teams to communicate and create solutions.
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Manage Industrial processes and robotic application for automation projects.
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Continuous skill improvement and learning new working methods
