Work on valve assembly & its components design, modelling,drafting, BOM preparation, SAP activities and testing trouble shooting
1) Understand basic function &configuration rules of all our SOV, Coil and Valve products.
2) Create product string building rules of all our standard catalog products, NCPs, ETOs.
3) Understand Mrktg. ; Production codes, Item Code & Drawing Numbering System fully.
4) Correct/Modify Configuration Rules, Static & Production BOMs in SAP under supervision.
5) Search/Create mfg. drawings in PDM, item codes and BOM in ERP etc.
6) Interface with customers for product requirements gathering, prepare requirements
compliance report (TFSO), fill product specification sheet, review GA dwg and seek approval.
7) Perform benchmarking/Reverse Eng., VA/VE activities of products independently.
8) Perform product design tasks like concept design, detailed design, modelling/drafting using Solidworks CAD, calculations, basic structural FEA using Solidworks Simulation, tolerance stack-up analysis, apply GD&T, prepare DFMEA, prepare Item Codes, BOM etc independently.
9) Design products for – Form/Fit/Function, Mfg., Assembly, Reliability/Life, Cost, Service, EHS, etc. using DFSS tools with minim supervision.
10) Co-ordinate design verification thru CAE (CFD, Vibration, Fatigue etc.) and/or concept testing.
11) Understand various mfg. processes and the tolerances, surface roughness/finishes that could be achieved using those processes and create mfg. drawings based on it independently.
12) Conduct design reviews (DFx) of new parts/products with cross-functional team or suppliers and optimize the design based on their feedback independently.
13) Prepare design documents required for various product certification independently
14) Write test procedures, co-ordinate product assembly and testing activities, as required with minimum supervision.
15) Be the SPOC for all design activities of NPD/NCP products and provide status
updates/clarifications to PM/HOD/CFT members on regular basis.
16) Resolve supplier / production / design validation / customer problems using 8D process (RCA and CAPA) and implement design changes thru ECRN process with minimum supervision.
17) Maintain project folder as per applicable QMS system – ISO/AS and face internal and external audits with minimum supervision.
18) Prioritize, balance and manage multiple tasks with sense of urgency in changing environment.
19) Train GETs and Design Engineers on product design and development activities.
20) Learn about solenoid coil design, electronics used and trouble shooting from SMEs.
Software Skills-Solidworks, MS-Office
QMS requirements- ISO,specifically valve industry
Tools Knowledge -DFMA, 8D (RCA and CAD)
Process Knowledge – Machining, Plastic Injection Moulding, Gravity/Die Casting, Sheetmetal
