Development of drawings for layouts, equipment drawings, and machinery parts to meet the requirement of plant for smooth execution of projects. Conduct site survey in co-ordination with concerned plant personal. Collect relevant data. Prepare and Develop the Preliminary Drawings as per users need.
Job Context: UltraTech Cement Ltd. is the largest manufacturer of grey cement, Ready Mix Concrete (RMC) and white cement in India. The company has consolidated capacity of 116.75 Million Tons Per Annum (MTPA)* of grey cement. UltraTech Cement has 23 integrated plants, 1 clinkerisation plant, 26 grinding units and 7 bulk terminals. Nathdawara Cement Works was acquired by UltraTech Cement Limited from erstwhile M/S Binani Cement Limited in the year 2018.
Nathdwara Cement Plant was commissioned with the manufacturing capacity of 4.8 MTPA and clinker capacity of 4.81 MTPA. The first unit was installed in 1997 and second unit was installed in 2007. Grinding Unit, Neem ka Thana was commissioned in 2007.
Limestone requirement of the plant is 4.5 MTPA. To meet the limestone requirement, limestone mines are spread over 724.7 Ha having deposits sufficient for around 50 years. Limestone crusher including wobblers having capacity of 1000 TPH, located inside the plant. Material is transported from mines to plant through dumpers.
Challenges: To prepare & approved the drawing of projects without any error. Also Improving drawing office.
KRA (Accountabilities) (Max 1325 Characters)
Supporting Actions (Max 1325 Characters)
KRA1
Assistance in Block Proposal Design & Engg.
To assist department heads in preparation of Block / proposal, design & engineering activities of Capex & improvement schemes for productivity improvement & capacity up-gradation of plant
Interact with departments.
Supervise preparation of G.A. drawings, Freezing of layouts after exploring alternatives.
Drawing digitalization of drawing office GA Drawing.
Interact with main equipment suppliers & consultants regarding clarifications related to drawings.
Prepare cost estimate.
Preparation of as Built Building with coordsination with concern department.
KRA2
Assistance in Detail engineering : Consult with supplier / consultants for detailed layout, and equipment specification etc. regarding drawings to meet engineering requirements for job execution.
Interact with suppliers for clarification about job.
Consult with users viz., TPP, Jetty, D&D, Instrumentation, Electrical, Mechanical, Civil, Process for specifications and consolidation.
Hand over of Drawings for execution.
KRA3
Customer Satisfaction:
Supervise timely supply of defect free detailed engineering drawings & clarifications to enhance customer satisfaction with bill of material.
Provide fast response of queries to all concerned.
Obtain timely approval of drawing from management. Provide assistance for clarification during implementation of projects.
Provide all documents / drawings / manuals related to project for user.
Development of technical library for providing facilitation to plant employees for refering various technical documents.
KRA4
SHE (Safety, Health & Environment) along with Sustainability initiatives
Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
Educating team about “I know my job”, “I know the hazards associated with my job and I applied control measures” & “I escalate to my senior” among manpower deployed in sections/department manpower including peer, WB & CL manpower
Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP
Active participation in safety training, safety sub committees, standard champions meeting and any safety event
Ensure good housekeeping, limited use of power, no leakage of water, oil, air etc and reporting concerned if any abnormalities for corrective action
Adhering of all safety precautions on the site and off the site
Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.
KRA5
System Management
(Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition & quality standards)
To implement improvement project to reduce repetitive problems/breakdown or losses.
Timely submission of Kaizen, OPL, Good to fine, suggestion on system
Developing and sustaining Model area in respective sections
100% active participation in respective KFA & GRT meetings and giving inputs related to bring new technology, innovation and improvements towards productivity. Conduct awareness programmes down the level team
To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments.
Implementation of critical spares & consumable SOP without any defilement
Identify & arrange rectification of leakage points/unsafe points along with monitor & take corrective action for emission levels.
