Job Summary
The Controls & Electrical Maintenance Engineer is responsible for troubleshooting, maintaining, improving, and supporting electrical, controls, CNC, PLC, and automation systems within a manufacturing environment. The role focuses on ensuring equipment reliability, minimizing downtime, driving continuous improvement initiatives, and supporting manufacturing operations through advanced electrical and automation expertise. The position serves as a technical resource, providing leadership and guidance to maintenance teams while ensuring compliance with safety, quality, and operational standards.
Key Responsibilities Health, Safety & Environmental (HSE)
- Comply with all HSE policies, procedures, and regulatory requirements.
- Identify, report, and mitigate electrical, mechanical, hydraulic, and pneumatic safety hazards.
- Promote a strong safety culture through the use of PPE, safety procedures, and risk assessments.
- Support safe operation of CNC machines, automated systems, rotating equipment, and industrial machinery.
- Participate in safety training, audits, and continuous improvement initiatives.
Electrical Maintenance & Equipment Support
- Perform advanced troubleshooting, repair, installation, and maintenance of electrical and automation systems.
- Support CNC machines, special purpose machines (SPMs), robots, conveyors, nut runners, and automated material handling systems.
- Conduct panel-level fault finding, wiring modifications, component replacement, and electrical diagnostics.
- Analyze equipment failures and implement corrective and preventive actions.
- Maintain accurate maintenance records and work orders using maintenance management systems such as MAXIMO.
- Ensure compliance with electrical codes, standards, and preventive maintenance programs.
Controls & Automation Engineering
- Troubleshoot and maintain PLC, HMI, CNC, SCADA, and industrial automation systems.
- Program and support PLC platforms including Siemens, Mitsubishi, Allen Bradley, Omron, and Fanuc systems.
- Maintain CNC controls including Fanuc (0i/30i Series), Siemens (828D/840D), and Bosch Rexroth (IndraDrive, MTX).
- Support industrial communication networks including Profinet, Profibus, Ethernet/IP, and related protocols.
- Troubleshoot servo drives, spindle drives, axis control systems, encoders, and motion control applications.
- Support integration of machines with production monitoring systems, MES, and Industry 4.0 initiatives.
- Debug complex automation and machine control issues and implement sustainable solutions.
Continuous Improvement & Reliability
- Lead machine uptime improvement initiatives and support MTTR/MTBF reduction programs.
- Drive TPM, predictive maintenance, and reliability improvement activities.
- Improve machine accuracy, process capability, cycle time, and operational efficiency.
- Identify and implement cost-saving opportunities through repair, reuse, localization, and optimization of spare parts.
- Support energy reduction, waste elimination, and maintenance cost optimization projects.
- Implement real-time monitoring, OEE improvement, and digital manufacturing initiatives.
Planning, Resource & Vendor Management
- Manage spare parts planning and inventory to ensure equipment availability while optimizing costs.
- Coordinate with OEMs, vendors, and contractors for specialized maintenance and technical support activities.
- Monitor contractor performance and ensure compliance with quality and safety standards.
- Support maintenance scheduling around production requirements to minimize operational disruptions.
Teamwork & Communication
- Collaborate with production, engineering, quality, and maintenance teams to resolve equipment issues.
- Act as a technical mentor and resource for less experienced team members.
- Conduct technical training and facilitate knowledge sharing within the organization.
- Communicate technical issues, corrective actions, and improvement opportunities effectively to stakeholders.
Qualifications
- Diploma, Technical Certification, High School Diploma, or equivalent experience in Electrical Engineering, Industrial Automation, Mechatronics, or a related field.
- Additional certifications in PLC Programming, CNC Systems, Industrial Automation, or Electrical Maintenance are preferred.
- Licensing may be required for compliance with export controls or applicable regulations.
Preferred Competencies
- Electrical System Troubleshooting
- Factory Automation and Control Systems
- Machine Programming
- Controls Safety
- Manufacturing Knowledge
- Continuous Improvement
- Health & Safety Fundamentals
- Drives Results
- Nimble Learning
- Collaboration and Team Development
- Problem Solving and Analytical Thinking
- Values Differences and Inclusive Leadership
Skills
Technical Skills
- Electrical Maintenance and Troubleshooting
- CNC Machine Maintenance and Diagnostics
- PLC Programming and Automation Systems
- HMI and SCADA Systems
- Fanuc, Siemens, Mitsubishi, Allen Bradley, Omron Controls
- Bosch Rexroth Control Systems
- Servo Drives, Motion Control, and Spindle Systems
- Industrial Communication Networks (Profinet, Profibus, Ethernet/IP)
- Hydraulic and Pneumatic Systems
- Robotics and Automated Material Handling Systems
- Industry 4.0 and OEE Monitoring Systems
- Preventive, Predictive, and Reliability-Centered Maintenance
- Electrical Schematics and Control Panel Design
- MAXIMO or Computerized Maintenance Management Systems (CMMS)
Behavioral Skills
- Problem Solving and Root Cause Analysis
- Decision Making
- Continuous Improvement Mindset
- Collaboration and Team Leadership
- Effective Communication
- Adaptability and Learning Agility
- Results Orientation
- Safety Leadership
Experience
- Minimum 6–8 years of experience in Electrical Maintenance, CNC Maintenance, Industrial Automation, Controls Engineering, or Manufacturing Maintenance environments.
- Hands-on experience supporting CNC machining centers, turning centers, grinding machines, and automated production equipment.
- Proven experience troubleshooting CNC controls, PLC systems, industrial automation systems, and machine tool equipment.
- Experience working with Fanuc, Siemens, Mitsubishi, Allen Bradley, Omron, and Bosch Rexroth control platforms.
- Exposure to TPM, predictive maintenance, reliability improvement, and continuous improvement initiatives.
- Experience managing machine uptime, maintenance planning, and automation system enhancements in a manufacturing environment.
- Ability to lead technical problem-solving efforts and support cross-functional improvement projects.
Job Manufacturing
Organization Cummins Inc.
Role Category On-site with Flexibility
Job Type Shop
ReqID 2431895
Relocation Package Yes
100% On-Site Yes
Due to the operational nature and specific job duties of this role, work is required to be completed 100% in person/On-site.
