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QA/QC Executive

Plasma spray processors pvt ltd
Taloja, Navi Mumbai, Maharashtra

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Job details

Full-time
₹20,000 - ₹30,000 a month
11 days ago

Benefits

Provident Fund
Health insurance
Paid time off

Qualifications

Quality management
ISO 9001
Quality assurance
Bachelor's degree
Quality control
B.E.
Welding
Manufacturing
Diploma
Communication skills
MPT

Full job description

Job Description: QA/QC ExecutiveRole Overview

As a QA/QC Executive, you will act as the vital gatekeeper of quality on the production floor. You will be responsible for end-to-end quality inspection—from evaluating incoming substrate metals and raw powders to monitoring in-process plasma spray parameters and validating final microscopic/mechanical coating characteristics. Your objective is to ensure that every treated component meets rigid customer blueprints and international engineering standards.

Location: Taloja MIDC, Navi Mumbai
Employment Type: Full-time, Permanent
Reporting To: QC Head / Plant Head
Experience Level: 1–3 years in manufacturing, machine shops, or surface engineering/coating environments

Key Responsibilities1. In-Process & Coating Inspection

Pre-Spray Assessment: Perform visual and dimensional inspections of incoming substrate components before processing. Verify surface preparation metrics (e.g., grit blasting profile, surface roughness, and absolute cleanliness) before the plasma spray application.
In-Process Monitoring: Ensure that thermal spray operational parameters match the approved Quality Assurance Plan (QAP).
Post-Coating Inspection: Conduct rigorous visual checks for surface defects such as micro-cracks, peeling, overspray, and uneven layers.
Thickness Verification: Measure finished coating thickness using specialized non-destructive testing (NDT) gauges (magnetic, eddy-current) and precision micrometers.

2. Metallurgical Laboratory Support

Sample Preparation: Assist the lab team in preparing metallographic test coupons (cutting, mounting, and polishing samples).
Microstructure Analysis: Conduct basic porosity analysis, microstructure evaluation, and micro-hardness testing under the guidance of the QC Head.
Adhesion Testing: Perform bond strength and destructive/non-destructive adhesion testing on sample coupons to validate run parameters.

3. Documentation, QMS & Traceability

Log Management: Accurately record inspection results in daily quality logs, route sheets, and material test certificates (MTC).
Non-Conformance (NCR): Isolate, log, and tag Non-Conforming Products. Raise flags for necessary rework and track the completion of Corrective and Preventive Actions (CAPA).
Traceability: Maintain airtight material and process traceability for high-stakes batches destined for aerospace, automotive, or heavy industrial clients.

4. Instrument Calibration & Safety

Tool Calibration: Perform daily verification and calibration routines on precision measuring instruments (Vernier calipers, micrometers, dial gauges, and profile meters).
Safety Adherence: Strictly follow plant safety regulations, including wearing appropriate personal protective equipment (PPE) mandatory for thermal and plasma spray environments.

Required Qualifications & Skills

Education: ITI, Diploma, or B.E. / B.Tech in Mechanical, Metallurgy, or Production Engineering.
Experience: 1 to 3 years of hands-on quality control experience in a thermal spray (Plasma, HVOF, Wire Arc), surface coating, welding, or precision heavy engineering facility.
Technical Skills:
Proficiency in reading and interpreting complex engineering drawings, industrial blueprints, and welding/coating symbols.
Expertise with micrometers, Vernier calipers, surface roughness testers, and coating thickness gauges.
Familiarity with Quality Management Systems like ISO 9001 (knowledge of AS9100 for aerospace or IATF 16949 is a massive plus).
Preferred Certifications: ASNT Level II in Non-Destructive Testing (NDT) methods like Liquid Penetrant Testing (LPT) or Magnetic Particle Testing (MPT).

Key Soft Skills

Extreme Attention to Detail: An exceptional eye for microstructural anomalies or minor surface variations.
Uncompromising Integrity: A quality-first mindset with the professional confidence to halt production or reject parts failing to meet customer specifications.
Clear Communication: Effective written and verbal skills to accurately convey defect reports to production supervisors and operators.
Benefits: PF (Provident Fund), ESIC/Health Insurance coverage, paid time off, and continuous upskilling opportunities in advanced metallurgical lab testing.

Pay: ₹20,000.00 - ₹30,000.00 per month

Benefits:

Provident Fund

Work Location: In person

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