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CNC Setter/Programmer

iMate Engineering Private Limited
Coimbatore, Tamil Nadu

Quick apply

Job details

Permanent | Full-time
₹25,000 - ₹30,000 a month
3 days ago

Benefits

Provident Fund
Health insurance
Food provided

Qualifications

CNC programming
Mechanical engineering
Software troubleshooting
Technical drawing
Mechanical Engineering
GD&T
Machining
Diploma in Mechanical Engineering
Diploma
Lean manufacturing
CNC

Full job description

Job Description – VMC & HMC Setter cum Programmer (Mazatrol)Position

VMC & HMC Setter cum Programmer (Mazatrol)

Qualification

Diploma in Mechanical Engineering / Production Engineering
ITI (Machinist, Turner, Tool & Die Maker, CNC Programmer, Fitter) with relevant experience
Minimum 5 years of hands-on experience in VMC and HMC machining operations, setting, and programming
Experience in Mazatrol programming is mandatory

Experience Required

5+ years in CNC machining environment
Experience in VMC and HMC machine setup, programming, and production
Knowledge of machining ferrous and non-ferrous materials, castings, forgings, and fabricated components
Exposure to precision engineering, automotive, pump, valve, compressor, oil & gas, and general engineering components preferred

Job Summary

Responsible for programming, setting, proving out, and optimizing VMC and HMC machines using Mazatrol and G-code programming. Ensure production targets, quality requirements, and machine utilization are achieved while minimizing cycle time, tooling costs, and rejection.

Roles & ResponsibilitiesProgramming Responsibilities

Create and modify CNC programs using Mazatrol conversational programming.
Generate and edit G-code programs as required.
Develop machining processes for new components.
Select suitable machining strategies for productivity improvement.
Optimize cycle times and machining sequences.
Prepare setup sheets and process instructions.
Conduct prove-out of new programs and processes.
Troubleshoot program-related machining issues.

Machine Setting Responsibilities

Perform complete machine setup for VMC and HMC machines.
Fixture mounting, alignment, and verification.
Tool loading, tool offset setting, and tool life management.
Establish work offsets and machine datum points.
Conduct first-piece inspection before production release.
Ensure machine readiness for production.

Production Responsibilities

Achieve daily production targets.
Monitor machine performance and utilization.
Reduce setup time and machine downtime.
Support operators during production runs.
Ensure continuous production with minimum interruptions.
Maintain production records and shift reports.

Quality Responsibilities

Verify dimensions using measuring instruments.
Ensure components meet customer drawings and specifications.
Perform in-process inspections.
Analyze and correct dimensional deviations.
Reduce rejection and rework levels.
Support customer and internal quality audits.

Tooling Responsibilities

Select suitable cutting tools and inserts.
Recommend tooling improvements for productivity enhancement.
Monitor tool wear and optimize tool life.
Coordinate with tooling suppliers when required.
Maintain tooling inventory and records.

Process Improvement Responsibilities

Improve machining cycle times.
Implement cost reduction initiatives.
Develop new fixtures and tooling concepts.
Improve Overall Equipment Effectiveness (OEE).
Participate in Kaizen and continuous improvement activities.
Support lean manufacturing initiatives.

Maintenance & Safety Responsibilities

Perform daily machine health checks.
Coordinate with maintenance teams for breakdowns.
Follow safety standards and PPE requirements.
Ensure proper housekeeping around machines.
Comply with ISO and company procedures.

Required Technical SkillsCNC Programming

Mazatrol Programming
Mazak CNC Controls
G-Code & M-Code Programming
Program Optimization
Tool Path Development

Machine Knowledge

Vertical Machining Centers (VMC)
Horizontal Machining Centers (HMC)
Rotary tables and pallet changers

Drawing Interpretation

Engineering Drawing Reading
GD&T Basics
Tolerance Analysis
Surface Finish Requirements

Key Performance Indicators (KPI)

Production target achievement (%)
Machine utilization (%)
Setup time reduction
Cycle time reduction
Rejection rate (%)
Rework rate (%)
Tool consumption cost
On-time production completion
First-pass yield
Customer quality complaints

Preferred Candidate Profile

Strong hands-on experience in VMC & HMC programming and setting.
Good knowledge of Mazatrol programming.
Ability to independently handle new component development.
Strong troubleshooting and problem-solving skills.
Leadership ability to guide machine operators.
Willingness to work in shifts and meet production schedules.

Pay: ₹25,000.00 - ₹30,000.00 per month

Benefits:

Food provided
Health insurance
Provident Fund

Work Location: In person

Quick apply

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