talegaon dabhade pune maharashtra machine operator Jobs – 122 Open Jobs Today

Sr. Engineer ME - New Machine Building
Varroc Engineering —Chakan, Pune, Maharashtra
- Full-time
- AutoCAD
- Master's degree
- Project management
20h

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Sr. Engineer ME - New Machine Building

Varroc Engineering -
Chakan, Pune, Maharashtra

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Job details

Full-time
20 hours ago

Qualifications

AutoCAD
Operations management
Soldering
Master's degree
Project management
Electrical experience
Bachelor's degree
Conflict management
B.E.
MBA
Communication skills
Lean manufacturing
Surface mount technology

Full job description

New Product development Phase: (ME NPD lead Variant)

NPD ME Project Management

Ensure for each new program a timeline is prepared by NPD engineer and is in line with customer timeline and follow all APQP steps
Periodic review of each program and act on delayed activities by communicating to other function stake holders and escalate to PM and plant ME head if remains unresolved and make sure in-house facility is ready as per plan
Resource planning as per NPD workload
Weekly and monthly summary update of own set of product category to plant ME head for his compilation

RFQ Phase

Review make or Buy sheet, Manufacturing feasibility document, tentative timeline for accuracy of information

Proto Phase

Review with NPD engineer on their observations from proto sample making event and make sure respective functions R&D and PM etc. aware of the engineer recommendation

Process Design Phase

Review process and line design recommendation prepared by NPD engineer and do course correction
Review PFD, PFMEA and control plan for their accuracy
Review machine and Jigs& fixture design requests for adequacy

Process Development Phase

Support in trouble shooting, if any, by providing technical guidance to NPD engineer
Resolve inter departmental issues for smooth functionality of NPD engineer

Escalate to plant ME head if issues are unresolved

JFG design phase: JFG Design lead Variant

Design Work estimation and Delegation

Receive design request from M.E. engineers
Estimate workload and allocate design work to designers per time availability
Review Progress and make necessary changes

Design Approval

Check and approve JFG Designs

Design Manual

Keep on creating design guidelines for critical design points and keep updating design manual

Design Quality

Promote SMED concepts in design
Promote pokayoke and interlocks features in JFG Design wherever feasible

Current products (In process) phase: (ME Current Product lead Variant)

Capacity Planning

Periodically review capacity sheet cellwise and product wise and get it approved from Plant ME head
Annual capacity planning and proposals for annual budgeting to plant ME Head
Monthly capacity utilization review and recommend actions to plant ME Head
Review & Plan capacity improvement for growth products by de-bottlenecking, automation etc.

Quality Improvements

Periodic review of PFMEA, pokayoke and interlock list along with concerned engineer
Review process defect analysis and its adequacy for preventive/defective controls and get approval from plant ME Head

Productivity Improvement

Reduce direct manpower by automation, alternate process recommendation, conveyorization for material movement, layout improvement etc.

Industrial engineering

Lead MOST norm estimation for new products as well as current products as and when requested
Provide production manpower estimation as per indent plan after analyzing opportunities and flow for improvement of workstation ergonomics and implement necessary actions
Drive productivity and flow Improvements through industrial engineering effort of line balancing, material flow, man motion, station design study

Process Cost Reduction

Reduce indirect consumable material wastage by finding alternate low-cost material like cutting inserts, cutting oil, or with increased life
Find and propose alternate process with lower process cost

Review process Document

Review process documents like PFC. Control Plan, PFMEA, IPO updated by following PCRN process
Keep backup like process qualification reports, process capability reports etc. with approved documents

MAJOR CHALLENGES

(Challenges faced on an on-going basis in carrying out the job)

Prioritization of work planned & budgeted Vs urgent & unplanned
Short design Time
Meeting customer timelines

DECISIONS

(Key decisions which the role needs to escalate to superior)

All approvals related to investment and document approval
Design guidelines Approvals

DIMENSIONS

(Key numerical data which will reflect the scope and scale of activities concerning this job)

SKILLS AND KNOWLEDGE

(Minimum acceptable proficiency for this job which best indicates the education and/or experience requirements of this job and not the incumbent)

Educational Qualifications

Qualifications

Minimum Qualification required: BE/B.Tech. – Electrical/Mechanical/Electronics
Qualifications preferred: MBA – Operations Management.

Work Experience

Minimum 10 to 12 years of experience
Industry Related experience: Automotive/Auto Ancillary

Other soft skills/competencies:

APQP, LEAN Manufacturing, PFMEA for establishing good process controls,
Time-Motion study
Process knowledge on all critical processes & correlation between critical parts; Process capability studies
Analytical and problem-solving skills
Auto CAD, Solid Edge Design Skill
Project Management skills, communication skills, conflict management

Process costing knowledge

Motor – Process knowledge in winding, Hot stacking, balancing, magnetizing and testing
FWM – Machining, winding, balancing, magnetizing and testing
Detail product and process knowledge such as SMT, soldering, dispensing and testing, surface treatment, assembly processes.

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Sr. Engineer ME - New Machine Building

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