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Production Engineer

XLNT Technology
Talawade, Pune, Maharashtra

Quick apply

Job details

Full-time

Qualifications

Mechanical engineering
Schematics
Tooling
CAD
Load balancing
Mechanical Engineering
Master's degree
Six Sigma
Analysis skills
Programmable logic controllers
Project management
Bachelor's degree
Continuous improvement
Team management
Production planning
Conflict management
Kaizen
Manufacturing
Leadership
Lean manufacturing
CNC

Full job description

Job Title: Production Head

Location: XLNT Technology, Talawade

Department: Manufacturing / Production

Reports To: Director / Plant Head

Role Overview

The Production Head is responsible for end-to-end manufacturing operations, ensuring

maximum efficiency, minimum cost, zero defects, and on-time delivery. This role demands

strong technical expertise, sharp decision-making ability, and leadership to manage people,

machines, and processes under high-pressure production environments.

Key Responsibilities

1. Production Planning & Execution

 Develop and execute daily, weekly, and monthly production plans.

 Ensure adherence to delivery timelines with optimal resource utilization.

 Coordinate with PPC, purchase, and stores to avoid shortages or delays.

 Drive capacity planning and load balancing across machines (CNC/VMC).

2. Shop Floor Management

 Oversee all production activities including CNC, VMC, and manual operations.

 Ensure maximum machine utilization and minimum downtime.

 Monitor OEE (Overall Equipment Effectiveness) and continuously improve it.

 Implement lean manufacturing practices (5S, Kaizen, waste reduction).

3. Quality & Rejection Control

 Ensure zero-defect production mindset across teams.

 Work closely with Quality team to reduce rejection, rework, and scrap.

 Conduct root cause analysis (RCA) for production issues and implement CAPA.

 Establish in-process quality checks and poka-yoke systems.

4. Team Leadership & Workforce Management

 Lead supervisors, engineers, operators, and contract workers.

 Drive discipline, accountability, and performance culture on shop floor.

 Conduct regular training for skill enhancement and multi-skilling.

 Handle manpower planning, shift allocation, and productivity improvement.

5. Process Improvement & Cost Control

 Identify bottlenecks and improve cycle time and productivity.

 Optimize tooling, fixtures, and machining strategies.

 Reduce production cost through efficiency improvements and waste reduction.

 Implement automation wherever feasible (robotics, tool management systems).

6. Inventory & Resource Management

 Ensure proper coordination with stores for raw materials and tools.

 Avoid overstocking and shortages through effective planning.

 Monitor consumables, tooling life, and machine maintenance schedules.

7. New Product Development (NPD) Support

 Work closely with design and NPD teams for smooth product launch.

 Ensure manufacturability and process readiness.

 Develop SOPs and process sheets for new components.

8. Compliance & Safety

 Ensure adherence to safety standards and regulatory requirements.

 Maintain safe working environment on shop floor.

 Implement and monitor safety protocols and audits.

Key Skills & Competencies

Technical Skills

 Strong knowledge of CNC/VMC machining processes.

 Understanding of tooling, fixtures, cutting parameters, and cycle time optimization.

 Knowledge of production planning systems (ERP like Odoo/Tranzacht preferred).

 Familiarity with lean manufacturing, Six Sigma, and continuous improvement tools.

Leadership Skills

 Strong team management and conflict resolution ability.

 Ability to drive discipline and accountability in workforce.

 High ownership mindset with result-oriented approach.

Decision-Making Ability

 Ability to take quick decisions under production pressure.

 Strong analytical thinking for problem-solving.

 Data-driven decision-making using production metrics (OEE, rejection %, downtime).

 Risk assessment and contingency planning skills.

Operational Intelligence

 Deep understanding of end-to-end manufacturing flow.

 Ability to balance quality, cost, and delivery simultaneously.

 Strong coordination with cross-functional teams (Quality, Purchase, Stores, NPD).

Key KPIs (Performance Metrics)

 Production target achievement (%)

 Rejection and rework rate

 Machine utilization / OEE

 On-time delivery (OTD)

 Cost reduction achieved

 Downtime reduction

 Manpower productivity

Experience & Qualification

 B.TECH / M.TECH in Mechanical Engineering in the same field.

 8–15+ years of experience in manufacturing (CNC/VMC environment preferred).

 Minimum 3–8 years in leadership role (Production Head / Senior Manager).

Work Location: On the road

Quick apply

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